TM 9-2320-280-20-3
10-110. WINCH CABLE REPLACEMENT
This task covers:
a. Removal
b. Installation
lNITIAL SETUP:
Applicable Models
M997A2, M1025A2, M1026, M1026A1,
M1035A2, M1036, M1038, M1038A1, M1042,
M1043A2, M1044, M1044A1, M1045A2,
M1046, M1046A1, M1097A2
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materals/Parts
Cotter pin (Appendix G, Item 26)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
General Safety Instruction
Wear leather gloves when handling winch cable.
WARNING
Gloves must be worn whenever handling winch cable. Severe
injury may. result.
a. Removal
1. Unwind winch cable (2) from drum assembly (1) (TM 9-2320-280-10).
NOTE
Proceed to step 4 for 9,000 lb. winch cable.
2. Remove capscrew (5) and winch cable (2) from drum assembly (1).
3. Loosen and remove clamp (3) and hook (4) from winch cable (2).
4. Remove cotter pin (6), clevis pin (8), and hook (7) from winch cable (2). Discard cotter pin (6).
b. Installation
l
NOTE
Install thimble on winch cable to keep wires from shearing or
breaking. Refer to appendix D, fig. D-91 for instructions,
Perform step 1 for 9,000 lb. winch cable. Proceed to step 2 for
6,000 lb. winch cable.
1. Install hook (7) on winch cable (2) with clevis pin (8) and cotter pin (6).
2. Install clamp (3) and hook (4) on winch cable (2) and tighten clamp (3).
3. Install winch cable (2) on drum assembly (1) with capscrew (5).
CAUTION
. The winch cable must be spooled on the drum according to the
direction of rotation label on the winch or the brake will not
function.
l Winch cable must be installed on drum under a load of at least
500 lbs (227 kg) or outer wraps will draw into inner wraps and
damage winch cable.
4. Rewind winch cable (2) (TM 9-2320-280-10).
10-190
