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CHAPTER 1 INTRODUCTION - TM-9-2320-362-14P_17
NOMENCLATURE  CROSS-REFERENCE  LIST
Section II. EQUIPMENT DESCRIPTION 1-5.  EQUIPMENT  CHARACTERISTICS,  CAPABILITIES,  AND  FEATURES The components of the EES kit are used to equip an M1037 truck for operation and use in the Traffic Jam AN/TLQ-17A(V)3 (HMMWV) system. 1-6. LOCATION AND DESCRIPTION OF INTERIOR COMPONENTS A B c D E A B C FUEL GAGE   - Located in instrument cluster and indicates fuel level. Must be PN C5136384 (see para l-l). ENGINE OIL PRESSURE GAGE -   Located  in  instrument  cluster  and indicates  oil  pressure  while  engine  is  running.  Must  be  PN  C5136382 (see  para  l-l). HAND THROTTLE CABLE   - Located in cab near instrument cluster and used in setting engine rpm while vehicle is in stationary position. COOLANT TEMPERATURE GAGE -   Located  in  instrument  cluster  and  indi- cates  engine  coolant  temperature.   Must be PN C5136383 (see para l-l). TACH/HOURMETER  BOX  -   Located in cab and attached to engine access cover and houses tachometer and hourmeter. FUEL  GAGE D ENGINE  OIL  PRESSURE  GAGE E NAND THROTTLE CABLE COOLANT TEMPERATURE GAGE TACH/HOURMETER BOX 1-3
LOCATION  AND  DESCRIPTION  OF  EXTERIOR  COMPONENTS
LOCATION  AND  DESCRIPTION  OF  EXTERIOR  COMPONENTS  (Centd)
CHAPTER  2 OPERATING   INSTRUCTIONS
Drivers  Compartment
Engine  Compartment
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND  SERVICES  (PMCS)
OPERATOR  PMCS
Table 2-1. Operator/Crew NOTE: These checks are to be Preventive  Maintenance  Checks  and  Services
Section III. OPERATION  UNDER  USUAL  CONDITIONS
OPERATING IN EXTREME COLD OR SNOW
CHAPTER 3 UNIT MAINTENANCE
GENERAL  INSPECTION  AND  SERVICING  INSTRUCTIONS - TM-9-2320-362-14P_32
GENERAL  SERVICE  AND  INSPECTION  PROCEDURES
Table 3-1. Unit Preventive Maintenance Checks and Services
Table 3-1. Unit Preventive Maintenance Checks and Services (Contd)
Section  V. UNIT TROUBLESHOOTING
Figure 3-1 Status Warning System
Figure 3-2 Engine Electrical Interface
Figure 3-3. Test Voltages for Gages in Status Warning System
UNIT  TROUBLESHOOTING
Table 3-2. Unit Troubleshooting
Table 3-2. Unit   Troubleshooting
Table 3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_43
Table 3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_44
Table 3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_45
Table 3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_46
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_47
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_48
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_49
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_50
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_51
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_52
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_53
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_54
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_55
Table  3-2. Unit  Troubleshooting  (Contd) - TM-9-2320-362-14P_56
Section VI. TRUCK CAB COMPONENTS MAINTENANCE
HAND  THROTTLE  CABLE  REPLACEMENT
HAND  THROTTLE  CABLE  REPLACEMENT  (Contd)
HAND  THROTTLE  CABLE  ADJUSTMENT
HAND  THROTTLE  CABLE  ADJUSTMENT  (Contd)
TACH/HOURMETER  BOX  REPLACEMENT
TACH/HOURMETER  BOX  REPLACEMENT  (Contd)
TACHOMETER REPLACEMENT - TM-9-2320-362-14P_64
TACHOMETER  REPLACEMENT  (Contd)
HOURMETER  REPLACEMENT
HOURMETER  REPLACEMENT  (Contd)
HARNESS ASSEMBLY REPLACEMENT
HARNESS  ASSEMBLY  REPLACEMENT  (Contd)
SAFETY  LANYARD  REPLACEMENT
SAFETY  LANYARD  REPLACEMENT  (Contd)
STORAGE  BOX  REPLACEMENT
STORAGE BOX REPLACEMENT (Contd)
STORAGE BOX REPAIR
STORAGE BOX REPAIR  (Contd)
Strike  and  Clamping  Catch  Removal
Section  VII.  ELECTRICAL  COMPONENTS  MAINTENANCE
CABLE ASSEMBLY W64 REPLACEMENT
CABLE  ASSEMBLY  W64  REPLACEMENT  (Contd)
CABLE  ASSEMBLY  W66  REPLACEMENT
CABLE ASSEMBLY W66 REPLACEMENT Contd)
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_82
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_83
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_84
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_85
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_86
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_87
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_88
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_89
CABLE ASSEMBLY REPAIR
WIRE NO.   798  REPLACEMENT  (Contd) - TM-9-2320-362-14P_91
WIRE NO.   798  REPLACEMENT  (Contd) - TM-9-2320-362-14P_92
WIRE NO.   798  REPLACEMENT  (Contd) - TM-9-2320-362-14P_93
WIRE NO. 798 REPAIR
WIRE  NO.  798  REPAIR  (Contd)
POWER  INTERFACE  BOX  REPLACEMENT
POWER INTERFACE BOX REPLACEMENT (Contd)
POWER  INTERFACE  BOX  REPLACEMENT  (Contd) - TM-9-2320-362-14P_98
POWER  INTERFACE  BOX  REPLACEMENT  (Contd) - TM-9-2320-362-14P_99
POWER  INTERFACE  BOX  REPAIR
POWER  INTERFACE  BOX  REPAIR  (Contd)
POWER INTERFACE BOX REPAIR (Contd)
POWER INTERFACE BOX REPAIR FIG.
Power Terminals Cover Removal
 POWER  INTERFACE  BOX  REPAIR  (Contd)\
Terminal Cover Installation
Guard and Boot Removal
Cable W67 Removal
Install  power  interface  box  (para  3-30b)
INCANDESCENT LAMP AND LENS REPLACEMENT
200 AMP ALTERNATOR GROUND STRAP REPLACEMENT
200 ANP ALTERNATOR  PULLEY  REPLACEMENT
CHAPTER 4. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
DIRECT  SUPPORT  TROUBLESHOOTING
Section III. ELECTRICAL COMPONENTS MAINTENANCE
CIRCUIT  BREAKER  REPLACEMENT
 CIRCUIT  BREAKER  REPLACEMENT  (Contd)
INSTALLATION - TM-9-2320-362-14P_118
FOLLOW-ON  TASK: Install  power  interface  box
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR
INDICATOR  LIGHT  AND  WIRE  ASSEMBLIES  REPAIR  (Contd) - TM-9-2320-362-14P_121
INDICATOR  LIGHT  AND  WIRE  ASSEMBLIES  REPAIR  (Contd) - TM-9-2320-362-14P_122
Install  power  interface  box
POWER  INTERFACE  BOX  TERMINAL  REPLACEMENT
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contsd)
Terminal  11E2  Removal
POWER  INTERFACE  BOX  TERMINAL  REPLACEMENT  (Contd) - TM-9-2320-362-14P_127
Terminal  11E4  Removal
POWER  INTERFACE  BOX  TERMINAL  REPLACEMENT  (Contd) - TM-9-2320-362-14P_129
Terminal  11E5  Removal
POWER  INTERFACE  BOX  TERMINAL  REPLACEMENT  (Contd) - TM-9-2320-362-14P_131
Section IV. ENGINE  COMPONENTS  MAINTENANCE
200 AMP ALTERNATOR REPAIR
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_134
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_135
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_136
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_137
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_138
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_139
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_140
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_141
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_142
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_143
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_144
FREON  LINES  REPLACEMENT  (Cont'd) - TM-9-2320-362-14P_145
COMPRESSOR  MAINTENANCE
Section  V.  EES  KIT  INSTALLATION
EES KIT INSTALLATION
EES  KIT  INSTALLATION  (Centd)
Materials/Parts - TM-9-2320-362-14P_150
Freon lines installation - TM-9-2320-362-14P_151
Materials/Parts - TM-9-2320-362-14P_152
EES KIT PREPARATION
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_154
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_155
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_156
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_157
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_158
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_159
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_160
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_161
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_162
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_163
Tunnel Interior Side Insulation Blanket and Retainer Installation
EES KIT INSTALLATION  (Cont d)
Hood Removal
Drain Cooling System
Fan Drive Assembly Removal
60 Amp Alternator Drive Belt Set Removal
Water Pump Pulley Installation
60 Amp Alternator Removal
200 Amp Alternator Ground Strap Installation
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_173
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_174
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_175
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_176
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_177
Air  Horn  Support  Bracket  Removal
Freon Lines Installation - TM-9-2320-362-14P_179
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_180
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_181
EES KIT INSTALLATION (Cont d) - TM-9-2320-362-14P_182
EES KIT INSTALLATION (Cont d) - TM-9-2320-362-14P_183
Cable Assembly W66 Installation
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_185
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_186
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_187
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_188
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_189
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_190
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_191
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_192
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_193
Hand Throttle Cable Installation
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_195
Storage Box and Cable Assembly W64 Installation
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_197
M16 Rifle Mount Installation
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_199
EES KIT INSTALLATION (Contd)
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_201
Ladder Mount Installation
EES  KIT  INSTALLATION  (Contd) - TM-9-2320-362-14P_203
Power Interface Box Installation
200 Amp Alternator Drive Belt Set Installation
Fan Drive Assembly Installation
Radiator and Fan Shroud Installation
Hood Installation
APPENDIX A REFERENCES - TM-9-2320-362-14P_209
TECHNICAL  MANUALS  (Contd)
APPENDIX B MAINTENANCE  ALLOCATION  CHART  (MAC)
MAINTENANCE  FUNCTIONS
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-9-2320-362-14P_213
EXPLANATION OF COLUMNS IN  REMARKS, SECTION IV
Section  II.  MAINTENANCE  ALLOCATION  CHART
Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-362-14P_216
Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-362-14P_217
SECTION III. TOOLS AND TEST EQUIPMENT REQUIREMENTS
SECTION  IV.  REMARKS
APPENDIX  C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-362-14P_222
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-362-14P_223
APPENDIX D UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR  PARTS  AND  SPECIAL  TOOLS  LISTS  (RPSTL
Column  (2)   - SMR Code
Maintenance Code
Application/Explanation
PART NUMBER
Explanation  of  Columns  (Section  IV)
Part Number Column
How to Locate Repair Parts - TM-9-2320-362-14P_232
Figure  1. EES Kit, Power Interface Box Assembly
SECTION II. REPAIR PARTS LIST - TM-9-2320-362-14P_235
Figure  2. EES  Kit,  Tach/Hourmeter  Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_237
Figure  3. EES Kit, Cable Assembly W66
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_239
Figure 4. EES  Kit,  Ground  Wire  Assembly,  A/C
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_241
Figure  5. EES  Kit,  Ground  Attachment
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_243
Figure  6. EES Kit, Fuel Gage Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_245
Figure  7. EES  Kit,  Alternator  Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_247
Figure 8.  EES Kit, Parking Brake Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_249
Figure 9. EES  Kit,  Oil  Pressure  Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_251
Figure 10. EES  Kit,  Engine  Temperature  Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_253
Figure 11. EES Kit, 28V Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_255
Figure 12. EES Kit, Freon Lines
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_257
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_258
Figure 13. EES  Kit,  Floorboard  and  Storage  Box
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_260
Figure 14. EES Kit, M16 Rifle Mount
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_262
Figure 15. EES Kit, Ladder Mount
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_264
Figure 16. EES  Kit,  Hand  Throttle  Cable  Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_266
Figure 17.  R.H. Tunnel Insulation Ratainer
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_268
Figure 18. EES  Kit,  Compressor  Assembly,  A/C
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_270
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_271
Figure 19. EES  Kit,  200  Amp  Alternator
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_274
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_275
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_276
Figure 20. EES Kit, 200 Amp Alternator Cable Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_278
Figure 21. EES  Kit,  Water   Pump  Pulley  and  Power  Steering  V-Belt
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_280
Figure 22. EES  Kit,  Surge  Tank  Assembly  and  Lower  Radiator  Hose
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_282
Figure 23. EES Kit, Air Cleaner Elbow Hose
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_284
Figure  24. EES Kit, Gages for Status Warning System
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_286
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_287
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_288
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_289
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_290
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_291
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_292
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_293
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_295
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_296
Figure  26. Power Interface Box Assembly (sheet 1 of 2)
Figure  26. Power Interface Box Assembly (sheet 2 of 2)
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_300
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_301
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_302
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_303
Figure  27. Special Tools
SECTION III SPECIAL TOOLS LIST
SECTION IV CROSS-REFERENCE INDEXES
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_309
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_310
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_311
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_312
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_313
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_314
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_315
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_316
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT.
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT. - TM-9-2320-362-14P_318
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT. - TM-9-2320-362-14P_319
GENERAL  INSPECTION  AND  SERVICING  INSTRUCTIONS - TM-9-2320-362-14P_320
GENERAL  INSPECTION  AND  SERVICING  INSTRUCTIONS - TM-9-2320-362-14P_321
GENERAL  INSPECTION  AND  SERVICING  INSTRUCTIONS - TM-9-2320-362-14P_322
APPENDIX E ILLUSTRATED  LIST  OF  MANUFACTURED  ITEMS
Section  II.  ILLUSTRATED  MANUFACTURING  INSTRUCTIONS
Section II.   ILLUSTRATED  MANUFACTURING  INSTRUCTIONS  (Contd
Section II.   ILLUSTRATED  MANUFACTURING  INSTRUCTIONS  (Contd)
Section  II.  ILLUSTRATED  MANUFACTURING  INSTRUCTIONS  (Contd)
Section II.   ILLUSTRATED   MANUFACTURING   INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Centd)
Section  II.  ILLUSTRATED  MANUFACTURING   INSTRUCTIONS  (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS  (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
APPENDIX F TORQUE  LIMITS
Cable  assembly  W66
Gage,  coolant  temperature
Power  interface  box






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