CHAPTER 1 INTRODUCTION - TM-9-2320-362-14P_17
NOMENCLATURE CROSS-REFERENCE LIST
Section II. EQUIPMENT DESCRIPTION 1-5. EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES The components of the EES kit are used to equip an M1037 truck for operation and use in the Traffic Jam AN/TLQ-17A(V)3 (HMMWV) system. 1-6. LOCATION AND DESCRIPTION OF INTERIOR COMPONENTS A B c D E A B C FUEL GAGE - Located in instrument cluster and indicates fuel level. Must be PN C5136384 (see para l-l). ENGINE OIL PRESSURE GAGE - Located in instrument cluster and indicates oil pressure while engine is running. Must be PN C5136382 (see para l-l). HAND THROTTLE CABLE - Located in cab near instrument cluster and used in setting engine rpm while vehicle is in stationary position. COOLANT TEMPERATURE GAGE - Located in instrument cluster and indi- cates engine coolant temperature. Must be PN C5136383 (see para l-l). TACH/HOURMETER BOX - Located in cab and attached to engine access cover and houses tachometer and hourmeter. FUEL GAGE D ENGINE OIL PRESSURE GAGE E NAND THROTTLE CABLE COOLANT TEMPERATURE GAGE TACH/HOURMETER BOX 1-3
LOCATION AND DESCRIPTION OF EXTERIOR COMPONENTS
LOCATION AND DESCRIPTION OF EXTERIOR COMPONENTS (Centd)
CHAPTER 2 OPERATING INSTRUCTIONS
Drivers Compartment
Engine Compartment
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR PMCS
Table 2-1. Operator/Crew NOTE: These checks are to be Preventive Maintenance Checks and Services
Section III. OPERATION UNDER USUAL CONDITIONS
OPERATING IN EXTREME COLD OR SNOW
CHAPTER 3 UNIT MAINTENANCE
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_32
GENERAL SERVICE AND INSPECTION PROCEDURES
Table 3-1. Unit Preventive Maintenance Checks and Services
Table 3-1. Unit Preventive Maintenance Checks and Services (Contd)
Section V. UNIT TROUBLESHOOTING
Figure 3-1 Status Warning System
Figure 3-2 Engine Electrical Interface
Figure 3-3. Test Voltages for Gages in Status Warning System
UNIT TROUBLESHOOTING
Table 3-2. Unit Troubleshooting
Table 3-2. Unit Troubleshooting
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_43
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_44
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_45
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_46
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_47
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_48
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_49
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_50
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_51
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_52
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_53
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_54
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_55
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_56
Section VI. TRUCK CAB COMPONENTS MAINTENANCE
HAND THROTTLE CABLE REPLACEMENT
HAND THROTTLE CABLE REPLACEMENT (Contd)
HAND THROTTLE CABLE ADJUSTMENT
HAND THROTTLE CABLE ADJUSTMENT (Contd)
TACH/HOURMETER BOX REPLACEMENT
TACH/HOURMETER BOX REPLACEMENT (Contd)
TACHOMETER REPLACEMENT - TM-9-2320-362-14P_64
TACHOMETER REPLACEMENT (Contd)
HOURMETER REPLACEMENT
HOURMETER REPLACEMENT (Contd)
HARNESS ASSEMBLY REPLACEMENT
HARNESS ASSEMBLY REPLACEMENT (Contd)
SAFETY LANYARD REPLACEMENT
SAFETY LANYARD REPLACEMENT (Contd)
STORAGE BOX REPLACEMENT
STORAGE BOX REPLACEMENT (Contd)
STORAGE BOX REPAIR
STORAGE BOX REPAIR (Contd)
Strike and Clamping Catch Removal
Section VII. ELECTRICAL COMPONENTS MAINTENANCE
CABLE ASSEMBLY W64 REPLACEMENT
CABLE ASSEMBLY W64 REPLACEMENT (Contd)
CABLE ASSEMBLY W66 REPLACEMENT
CABLE ASSEMBLY W66 REPLACEMENT Contd)
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_82
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_83
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_84
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_85
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_86
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_87
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_88
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_89
CABLE ASSEMBLY REPAIR
WIRE NO. 798 REPLACEMENT (Contd) - TM-9-2320-362-14P_91
WIRE NO. 798 REPLACEMENT (Contd) - TM-9-2320-362-14P_92
WIRE NO. 798 REPLACEMENT (Contd) - TM-9-2320-362-14P_93
WIRE NO. 798 REPAIR
WIRE NO. 798 REPAIR (Contd)
POWER INTERFACE BOX REPLACEMENT
POWER INTERFACE BOX REPLACEMENT (Contd)
POWER INTERFACE BOX REPLACEMENT (Contd) - TM-9-2320-362-14P_98
POWER INTERFACE BOX REPLACEMENT (Contd) - TM-9-2320-362-14P_99
POWER INTERFACE BOX REPAIR
POWER INTERFACE BOX REPAIR (Contd)
POWER INTERFACE BOX REPAIR (Contd)
POWER INTERFACE BOX REPAIR FIG.
Power Terminals Cover Removal
POWER INTERFACE BOX REPAIR (Contd)\
Terminal Cover Installation
Guard and Boot Removal
Cable W67 Removal
Install power interface box (para 3-30b)
INCANDESCENT LAMP AND LENS REPLACEMENT
200 AMP ALTERNATOR GROUND STRAP REPLACEMENT
200 ANP ALTERNATOR PULLEY REPLACEMENT
CHAPTER 4. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
DIRECT SUPPORT TROUBLESHOOTING
Section III. ELECTRICAL COMPONENTS MAINTENANCE
CIRCUIT BREAKER REPLACEMENT
CIRCUIT BREAKER REPLACEMENT (Contd)
INSTALLATION - TM-9-2320-362-14P_118
FOLLOW-ON TASK: Install power interface box
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR (Contd) - TM-9-2320-362-14P_121
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR (Contd) - TM-9-2320-362-14P_122
Install power interface box
POWER INTERFACE BOX TERMINAL REPLACEMENT
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contsd)
Terminal 11E2 Removal
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contd) - TM-9-2320-362-14P_127
Terminal 11E4 Removal
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contd) - TM-9-2320-362-14P_129
Terminal 11E5 Removal
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contd) - TM-9-2320-362-14P_131
Section IV. ENGINE COMPONENTS MAINTENANCE
200 AMP ALTERNATOR REPAIR
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_134
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_135
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_136
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_137
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_138
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_139
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_140
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_141
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_142
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_143
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_144
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_145
COMPRESSOR MAINTENANCE
Section V. EES KIT INSTALLATION
EES KIT INSTALLATION
EES KIT INSTALLATION (Centd)
Materials/Parts - TM-9-2320-362-14P_150
Freon lines installation - TM-9-2320-362-14P_151
Materials/Parts - TM-9-2320-362-14P_152
EES KIT PREPARATION
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_154
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_155
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_156
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_157
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_158
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_159
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_160
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_161
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_162
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_163
Tunnel Interior Side Insulation Blanket and Retainer Installation
EES KIT INSTALLATION (Cont d)
Hood Removal
Drain Cooling System
Fan Drive Assembly Removal
60 Amp Alternator Drive Belt Set Removal
Water Pump Pulley Installation
60 Amp Alternator Removal
200 Amp Alternator Ground Strap Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_173
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_174
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_175
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_176
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_177
Air Horn Support Bracket Removal
Freon Lines Installation - TM-9-2320-362-14P_179
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_180
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_181
EES KIT INSTALLATION (Cont d) - TM-9-2320-362-14P_182
EES KIT INSTALLATION (Cont d) - TM-9-2320-362-14P_183
Cable Assembly W66 Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_185
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_186
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_187
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_188
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_189
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_190
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_191
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_192
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_193
Hand Throttle Cable Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_195
Storage Box and Cable Assembly W64 Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_197
M16 Rifle Mount Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_199
EES KIT INSTALLATION (Contd)
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_201
Ladder Mount Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_203
Power Interface Box Installation
200 Amp Alternator Drive Belt Set Installation
Fan Drive Assembly Installation
Radiator and Fan Shroud Installation
Hood Installation
APPENDIX A REFERENCES - TM-9-2320-362-14P_209
TECHNICAL MANUALS (Contd)
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC)
MAINTENANCE FUNCTIONS
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-9-2320-362-14P_213
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-362-14P_216
Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-362-14P_217
SECTION III. TOOLS AND TEST EQUIPMENT REQUIREMENTS
SECTION IV. REMARKS
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-362-14P_222
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-362-14P_223
APPENDIX D UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL
Column (2) - SMR Code
Maintenance Code
Application/Explanation
PART NUMBER
Explanation of Columns (Section IV)
Part Number Column
How to Locate Repair Parts - TM-9-2320-362-14P_232
Figure 1. EES Kit, Power Interface Box Assembly
SECTION II. REPAIR PARTS LIST - TM-9-2320-362-14P_235
Figure 2. EES Kit, Tach/Hourmeter Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_237
Figure 3. EES Kit, Cable Assembly W66
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_239
Figure 4. EES Kit, Ground Wire Assembly, A/C
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_241
Figure 5. EES Kit, Ground Attachment
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_243
Figure 6. EES Kit, Fuel Gage Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_245
Figure 7. EES Kit, Alternator Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_247
Figure 8. EES Kit, Parking Brake Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_249
Figure 9. EES Kit, Oil Pressure Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_251
Figure 10. EES Kit, Engine Temperature Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_253
Figure 11. EES Kit, 28V Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_255
Figure 12. EES Kit, Freon Lines
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_257
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_258
Figure 13. EES Kit, Floorboard and Storage Box
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_260
Figure 14. EES Kit, M16 Rifle Mount
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_262
Figure 15. EES Kit, Ladder Mount
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_264
Figure 16. EES Kit, Hand Throttle Cable Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_266
Figure 17. R.H. Tunnel Insulation Ratainer
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_268
Figure 18. EES Kit, Compressor Assembly, A/C
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_270
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_271
Figure 19. EES Kit, 200 Amp Alternator
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_274
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_275
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_276
Figure 20. EES Kit, 200 Amp Alternator Cable Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_278
Figure 21. EES Kit, Water Pump Pulley and Power Steering V-Belt
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_280
Figure 22. EES Kit, Surge Tank Assembly and Lower Radiator Hose
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_282
Figure 23. EES Kit, Air Cleaner Elbow Hose
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_284
Figure 24. EES Kit, Gages for Status Warning System
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_286
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_287
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_288
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_289
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_290
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_291
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_292
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_293
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_295
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_296
Figure 26. Power Interface Box Assembly (sheet 1 of 2)
Figure 26. Power Interface Box Assembly (sheet 2 of 2)
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_300
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_301
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_302
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_303
Figure 27. Special Tools
SECTION III SPECIAL TOOLS LIST
SECTION IV CROSS-REFERENCE INDEXES
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_309
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_310
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_311
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_312
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_313
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_314
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_315
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_316
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT.
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT. - TM-9-2320-362-14P_318
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT. - TM-9-2320-362-14P_319
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_320
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_321
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_322
APPENDIX E ILLUSTRATED LIST OF MANUFACTURED ITEMS
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Centd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
APPENDIX F TORQUE LIMITS
Cable assembly W66
Gage, coolant temperature
Power interface box
NOMENCLATURE CROSS-REFERENCE LIST
Section II. EQUIPMENT DESCRIPTION 1-5. EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES The components of the EES kit are used to equip an M1037 truck for operation and use in the Traffic Jam AN/TLQ-17A(V)3 (HMMWV) system. 1-6. LOCATION AND DESCRIPTION OF INTERIOR COMPONENTS A B c D E A B C FUEL GAGE - Located in instrument cluster and indicates fuel level. Must be PN C5136384 (see para l-l). ENGINE OIL PRESSURE GAGE - Located in instrument cluster and indicates oil pressure while engine is running. Must be PN C5136382 (see para l-l). HAND THROTTLE CABLE - Located in cab near instrument cluster and used in setting engine rpm while vehicle is in stationary position. COOLANT TEMPERATURE GAGE - Located in instrument cluster and indi- cates engine coolant temperature. Must be PN C5136383 (see para l-l). TACH/HOURMETER BOX - Located in cab and attached to engine access cover and houses tachometer and hourmeter. FUEL GAGE D ENGINE OIL PRESSURE GAGE E NAND THROTTLE CABLE COOLANT TEMPERATURE GAGE TACH/HOURMETER BOX 1-3
LOCATION AND DESCRIPTION OF EXTERIOR COMPONENTS
LOCATION AND DESCRIPTION OF EXTERIOR COMPONENTS (Centd)
CHAPTER 2 OPERATING INSTRUCTIONS
Drivers Compartment
Engine Compartment
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR PMCS
Table 2-1. Operator/Crew NOTE: These checks are to be Preventive Maintenance Checks and Services
Section III. OPERATION UNDER USUAL CONDITIONS
OPERATING IN EXTREME COLD OR SNOW
CHAPTER 3 UNIT MAINTENANCE
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_32
GENERAL SERVICE AND INSPECTION PROCEDURES
Table 3-1. Unit Preventive Maintenance Checks and Services
Table 3-1. Unit Preventive Maintenance Checks and Services (Contd)
Section V. UNIT TROUBLESHOOTING
Figure 3-1 Status Warning System
Figure 3-2 Engine Electrical Interface
Figure 3-3. Test Voltages for Gages in Status Warning System
UNIT TROUBLESHOOTING
Table 3-2. Unit Troubleshooting
Table 3-2. Unit Troubleshooting
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_43
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_44
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_45
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_46
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_47
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_48
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_49
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_50
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_51
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_52
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_53
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_54
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_55
Table 3-2. Unit Troubleshooting (Contd) - TM-9-2320-362-14P_56
Section VI. TRUCK CAB COMPONENTS MAINTENANCE
HAND THROTTLE CABLE REPLACEMENT
HAND THROTTLE CABLE REPLACEMENT (Contd)
HAND THROTTLE CABLE ADJUSTMENT
HAND THROTTLE CABLE ADJUSTMENT (Contd)
TACH/HOURMETER BOX REPLACEMENT
TACH/HOURMETER BOX REPLACEMENT (Contd)
TACHOMETER REPLACEMENT - TM-9-2320-362-14P_64
TACHOMETER REPLACEMENT (Contd)
HOURMETER REPLACEMENT
HOURMETER REPLACEMENT (Contd)
HARNESS ASSEMBLY REPLACEMENT
HARNESS ASSEMBLY REPLACEMENT (Contd)
SAFETY LANYARD REPLACEMENT
SAFETY LANYARD REPLACEMENT (Contd)
STORAGE BOX REPLACEMENT
STORAGE BOX REPLACEMENT (Contd)
STORAGE BOX REPAIR
STORAGE BOX REPAIR (Contd)
Strike and Clamping Catch Removal
Section VII. ELECTRICAL COMPONENTS MAINTENANCE
CABLE ASSEMBLY W64 REPLACEMENT
CABLE ASSEMBLY W64 REPLACEMENT (Contd)
CABLE ASSEMBLY W66 REPLACEMENT
CABLE ASSEMBLY W66 REPLACEMENT Contd)
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_82
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_83
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_84
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_85
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_86
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_87
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_88
CABLE ASSEMBLY W66 REPLACEMENT (Contd) - TM-9-2320-362-14P_89
CABLE ASSEMBLY REPAIR
WIRE NO. 798 REPLACEMENT (Contd) - TM-9-2320-362-14P_91
WIRE NO. 798 REPLACEMENT (Contd) - TM-9-2320-362-14P_92
WIRE NO. 798 REPLACEMENT (Contd) - TM-9-2320-362-14P_93
WIRE NO. 798 REPAIR
WIRE NO. 798 REPAIR (Contd)
POWER INTERFACE BOX REPLACEMENT
POWER INTERFACE BOX REPLACEMENT (Contd)
POWER INTERFACE BOX REPLACEMENT (Contd) - TM-9-2320-362-14P_98
POWER INTERFACE BOX REPLACEMENT (Contd) - TM-9-2320-362-14P_99
POWER INTERFACE BOX REPAIR
POWER INTERFACE BOX REPAIR (Contd)
POWER INTERFACE BOX REPAIR (Contd)
POWER INTERFACE BOX REPAIR FIG.
Power Terminals Cover Removal
POWER INTERFACE BOX REPAIR (Contd)\
Terminal Cover Installation
Guard and Boot Removal
Cable W67 Removal
Install power interface box (para 3-30b)
INCANDESCENT LAMP AND LENS REPLACEMENT
200 AMP ALTERNATOR GROUND STRAP REPLACEMENT
200 ANP ALTERNATOR PULLEY REPLACEMENT
CHAPTER 4. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
DIRECT SUPPORT TROUBLESHOOTING
Section III. ELECTRICAL COMPONENTS MAINTENANCE
CIRCUIT BREAKER REPLACEMENT
CIRCUIT BREAKER REPLACEMENT (Contd)
INSTALLATION - TM-9-2320-362-14P_118
FOLLOW-ON TASK: Install power interface box
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR (Contd) - TM-9-2320-362-14P_121
INDICATOR LIGHT AND WIRE ASSEMBLIES REPAIR (Contd) - TM-9-2320-362-14P_122
Install power interface box
POWER INTERFACE BOX TERMINAL REPLACEMENT
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contsd)
Terminal 11E2 Removal
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contd) - TM-9-2320-362-14P_127
Terminal 11E4 Removal
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contd) - TM-9-2320-362-14P_129
Terminal 11E5 Removal
POWER INTERFACE BOX TERMINAL REPLACEMENT (Contd) - TM-9-2320-362-14P_131
Section IV. ENGINE COMPONENTS MAINTENANCE
200 AMP ALTERNATOR REPAIR
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_134
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_135
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_136
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_137
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_138
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_139
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_140
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_141
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_142
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_143
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_144
FREON LINES REPLACEMENT (Cont'd) - TM-9-2320-362-14P_145
COMPRESSOR MAINTENANCE
Section V. EES KIT INSTALLATION
EES KIT INSTALLATION
EES KIT INSTALLATION (Centd)
Materials/Parts - TM-9-2320-362-14P_150
Freon lines installation - TM-9-2320-362-14P_151
Materials/Parts - TM-9-2320-362-14P_152
EES KIT PREPARATION
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_154
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_155
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_156
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_157
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_158
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_159
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_160
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_161
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_162
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_163
Tunnel Interior Side Insulation Blanket and Retainer Installation
EES KIT INSTALLATION (Cont d)
Hood Removal
Drain Cooling System
Fan Drive Assembly Removal
60 Amp Alternator Drive Belt Set Removal
Water Pump Pulley Installation
60 Amp Alternator Removal
200 Amp Alternator Ground Strap Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_173
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_174
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_175
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_176
200 Amp Alternator Connectors Installation - TM-9-2320-362-14P_177
Air Horn Support Bracket Removal
Freon Lines Installation - TM-9-2320-362-14P_179
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_180
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_181
EES KIT INSTALLATION (Cont d) - TM-9-2320-362-14P_182
EES KIT INSTALLATION (Cont d) - TM-9-2320-362-14P_183
Cable Assembly W66 Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_185
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_186
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_187
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_188
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_189
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_190
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_191
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_192
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_193
Hand Throttle Cable Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_195
Storage Box and Cable Assembly W64 Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_197
M16 Rifle Mount Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_199
EES KIT INSTALLATION (Contd)
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_201
Ladder Mount Installation
EES KIT INSTALLATION (Contd) - TM-9-2320-362-14P_203
Power Interface Box Installation
200 Amp Alternator Drive Belt Set Installation
Fan Drive Assembly Installation
Radiator and Fan Shroud Installation
Hood Installation
APPENDIX A REFERENCES - TM-9-2320-362-14P_209
TECHNICAL MANUALS (Contd)
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC)
MAINTENANCE FUNCTIONS
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-9-2320-362-14P_213
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-362-14P_216
Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-362-14P_217
SECTION III. TOOLS AND TEST EQUIPMENT REQUIREMENTS
SECTION IV. REMARKS
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-362-14P_222
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-362-14P_223
APPENDIX D UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL
Column (2) - SMR Code
Maintenance Code
Application/Explanation
PART NUMBER
Explanation of Columns (Section IV)
Part Number Column
How to Locate Repair Parts - TM-9-2320-362-14P_232
Figure 1. EES Kit, Power Interface Box Assembly
SECTION II. REPAIR PARTS LIST - TM-9-2320-362-14P_235
Figure 2. EES Kit, Tach/Hourmeter Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_237
Figure 3. EES Kit, Cable Assembly W66
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_239
Figure 4. EES Kit, Ground Wire Assembly, A/C
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_241
Figure 5. EES Kit, Ground Attachment
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_243
Figure 6. EES Kit, Fuel Gage Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_245
Figure 7. EES Kit, Alternator Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_247
Figure 8. EES Kit, Parking Brake Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_249
Figure 9. EES Kit, Oil Pressure Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_251
Figure 10. EES Kit, Engine Temperature Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_253
Figure 11. EES Kit, 28V Wiring
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_255
Figure 12. EES Kit, Freon Lines
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_257
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_258
Figure 13. EES Kit, Floorboard and Storage Box
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_260
Figure 14. EES Kit, M16 Rifle Mount
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_262
Figure 15. EES Kit, Ladder Mount
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_264
Figure 16. EES Kit, Hand Throttle Cable Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_266
Figure 17. R.H. Tunnel Insulation Ratainer
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_268
Figure 18. EES Kit, Compressor Assembly, A/C
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_270
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_271
Figure 19. EES Kit, 200 Amp Alternator
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_274
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_275
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_276
Figure 20. EES Kit, 200 Amp Alternator Cable Assembly
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_278
Figure 21. EES Kit, Water Pump Pulley and Power Steering V-Belt
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_280
Figure 22. EES Kit, Surge Tank Assembly and Lower Radiator Hose
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_282
Figure 23. EES Kit, Air Cleaner Elbow Hose
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_284
Figure 24. EES Kit, Gages for Status Warning System
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_286
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_287
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_288
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_289
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_290
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_291
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_292
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_293
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_295
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_296
Figure 26. Power Interface Box Assembly (sheet 1 of 2)
Figure 26. Power Interface Box Assembly (sheet 2 of 2)
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_300
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_301
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_302
SECTION II. REPAIR PARTS LIST CONT. - TM-9-2320-362-14P_303
Figure 27. Special Tools
SECTION III SPECIAL TOOLS LIST
SECTION IV CROSS-REFERENCE INDEXES
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_309
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_310
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_311
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_312
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_313
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_314
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_315
SECTION IV NATIONAL STOCK NUMBER INDEX (CONT'D) - TM-9-2320-362-14P_316
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT.
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT. - TM-9-2320-362-14P_318
SECTION IV. FIGURE AND ITEM NUMBER INDEX CONT. - TM-9-2320-362-14P_319
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_320
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_321
GENERAL INSPECTION AND SERVICING INSTRUCTIONS - TM-9-2320-362-14P_322
APPENDIX E ILLUSTRATED LIST OF MANUFACTURED ITEMS
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Centd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Contd)
APPENDIX F TORQUE LIMITS
Cable assembly W66
Gage, coolant temperature
Power interface box