TM 9-2320-280-20-3
11-8. BALLISTIC CREW DOOR WINDOW PROTECTIVE SHIELD REPLACEMENT
I
This task covers:
a. Initial Installation
c. Installation
b. Removal
INITIAL SETUP:
Applicable Models
Materials/Parts (Cont’d)
All models except M998, M998A1, M1035,
Two 3/16-in. blind rivets
M1035A1, M1035A2, M1037, M1038, M1038A1,
(Appendix G, Item 199)
M1042, M1097, M1097A1, M1097A2
Manual References
Tools
TM 43-0139
General mechanic’s tool kit:
TM 9-2320-280-24P
automotive (Appendix B, Item 1)
Materials/Parts
Protective shield (Appendix D, Fig. D-65)
Two 5/32-in. blind rivets (Appendix G, Item 198)
NOTE
. The following procedure can be performed to prevent damage to
door glass. This task can be accomplished with the approval of
the unit commander.
l Procedures for initial installation and replacement of the
protective shields are basically the same for all windows. This
procedure covers the left front protective shield.
I
a. Initial Installation
NOTE
Initial installation steps apply only to vehicles that have not been
previously retrofitted with protective shields.
1. Position protective shield (3) on inside of ballistic door (1).
2. Using protective shield (3) as a template, locate and mark three top holes (2) and two bottom
holes (5) on inside of ballistic door (1).
NOTE
Ensure window is closed tightly before drilling holes for the
protective shield.
3. Drill three 0.156-in. (0.396-cm) diameter holes (8) through ballistic door frame (9).
4. Drill two 0.193-in. (0.490-cm) diameter holes (6) through ballistic door (1).
5. Install protective shield (3) on ballistic door fame (9) with three screws (4).
NOTE
Perform step 6 for M966, M966A1, M996, M996A1, M997,
M997A1, M997A2, M1025, M1025A1, M1025A2, M1026, M1026A1,
and M1036 vehicles. Perform step 7 for M1043, M1043A1,
M1043A2, M1044, M1044A1, M1045, M1045A1, M1045A2, M1046,
and M1046A1 vehicles.
6. Install protective shield (3) on ballistic door (1) with two 5/32-in. blind rivets (7).
7. Secure protective shield (3) to ballistic door (1) with two 3/16-in. blind rivets (7).
8. Spot paint ballistic door (1) and protective shield (3) as necessary. Refer to TM 43-0139.
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