27-3. BODY WIRING HARNESS REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Nine lockwashers (Appendix G, Item 207)
Thirteen nut and lockwasher assemblies
(Appendix G, Item 251)
Two locknuts (Appendix G, Item 111)
Twenty-three locknuts (Appendix G, Item 116)
Six tiedown straps (Appendix G, Item 462)
Antiseize compound (Appendix C, Item 16)
Lubricating oil (Appendix C, Item 44)
Silicone compound (Appendix C, Item 73)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-10
TM 9-2320-387-24P
Equipment Condition
• Engine access cover removed (para. 10-22).
• Left splash shield removed (para. 10-23).
• Muffler and catalytic converter removed
(para. 3-49).
• Heater ducting removed (para. 10-80).
• Left defroster nozzle removed (para. 10-83).
• Instrument cluster removed (para. 4-14).
• Rear side marker light lenses removed
(para. 4-56).
• Left and right underbody armor removed
(M1114 only) (paras. 11-36 through 11-39).
Maintenance Level
General support
TM 9-2320-387-24-2
27-2
Change 1
a. Removal
CAUTION
Use care when removing harness. Snagging or pulling may cause
damage to harness.
NOTE
Prior to removal, tag leads for installation.
1.
Disconnect hood harness connector (1) from headlight housing connector (2).
2.
Remove four screws (15) from plate (17) and bracket (19).
3.
Remove locknut (14) and screw (11) from plate (17) and headlight housing (9). Discard locknut (14).
4.
Remove nut (18), screw (6), clamp (7), harness (5), and plate (17) from headlight housing (9).
5.
Remove four nuts (12), screws (16), and harness connector (13) from plate (17).
6.
Remove three nuts (20), screws (3), clamps (4), and harness (5) from headlight housing (9).
7.
Remove three leads (8) from headlight (10).
8.
Repeat steps 1 through 7 for opposite side.
9.
Remove three screws (24), clamps (22), and harness (23) from left airlift bracket (21).
10.
Disconnect harness leads 25A (28) and 26A (29) from horn (30).
11.
Remove screw (26), clamp (27), and harness (23) from crossmember (25).
11.1. Remove conduit (24.1) and (24.2) from harness (23) if damaged.
