TM 9-2320-387-24-l
1 4-80. WIRING HARNESS CONNECTOR REPAIR
1
This task covers:
a. Terminal-Type
Cable Connector Repair
b. Male Cable Connector Repair
c. Female Cable Connector Repair
d. Connector Assembly Repair
e. Receptacle Assembly Repair
F. Protective Control Box Lower Cannon Plug
Assembly Repair
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Connector repair kit (Appendix B, Item 154)
Manual References
TB SIG-222
TM 9.2320.387.24P
Equipment Condition
Battery ground cables disconnected (para. 4-68).
General Safety Instructions
Remove
all jewelry.
Maintenance Level
Unit
WARNING
Remove all jewelry such as rings, dog tags, bracelets, etc. If
jewelry or disconnected battery ground cable contact battery
terminal, a direct short can result, causing instant heating of
tools, severe injury to personnel, or damage to equipment.
a. Terminal-Type
Cable Connector Repair
1.
Strip cable insulation (1) from cable (2) to equal depth of terminal well (4).
2.
Slide insulator (3) over cable insulation (1).
3.
Insert cable (2) into terminal well (4) and crimp.
4.
Slide insulator (3) over crimped end of terminal (5) and apply heat to shrink insulator (3).
1
b. Male Cable Connector Repair
1
1.
Strip cable insulation (6) from cable (7) to equal depth of terminal well (10).
2.
Slide shell (8) over cable insulation (6).
3.
Insert cable (7) into terminal well (10) and crimp.
4.
Place slotted washer (9) over crimped junction at terminal (11).
5.
Slide shell (8) over slotted washer (9) and terminal (11).
4-146
