5-10. SHIFT CONTROLS HOUSING ASSEMBLY (12460111/12460112) REPLACEMENT
(4L80-E)
This task covers:
a. Removal
b. Installation
a. Removal
NOTE
If shift controls housing assembly is to be reinstalled, tape trunnions
to shift rods to prevent loss of adjustment. Shift rod trunnions are
removed from shift rods only if damaged or shift rods are replaced.
1.
Remove cotter pin (5), washer (6), trunnion (7), and rub strip (6.1) from transmission shift lever
arm (8). Discard cotter pin (5).
2.
Remove cotter pin (2), washer (3), trunnion (4), and rub strip (3.1) from transfer case shift arm (1).
Discard cotter pin (2).
NOTE
• Tag leads for installation.
• Perform step 3 for M997A2 and M1035A2 only.
3.
Disconnect two body harness leads (12) from backup light switch leads (11).
4.
Disconnect two body harness leads 14A/14B (14) from neutral start switch leads 14 (19).
5.
Disconnect body harness lead (17) from shift selector indicator lead 17J (18).
6.
Remove four locknuts (15), washers (16), capscrews (9), and shift controls housing assembly (10)
from body (13). Discard locknuts (15).
7.
Slide boot (20) off shift controls housing assembly (10).
INITIAL SETUP:
Applicable Models
M997A2, M1025A2, M1035A2, M1043A2,
M1045A2, M1097A2, M1123
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Two cotter pins (Appendix G, Item 17)
Four locknuts (Appendix G, Item 64)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Personnel Required
One mechanic
One assistant
Equipment Condition
Battery ground cable disconnected (para. 4-73).
b. Installation
1.
Slide boot (20) onto shift controls housing assembly (10).
2.
Position shift controls housing assembly (10) in body (13) with transmission lever on right and install
with four capscrews (9), washers (16), and locknuts (15). Tighten locknuts (15) to 6 lb-ft (8 N•m).
NOTE
Perform step 3 for M997A2 and M1035A2 only.
3.
Connect two body harness leads (12) to backup light switch leads (11).
4.
Connect two body harness leads 14A/14B (14) to neutral start switch leads 14 (19).
5.
Connect body harness lead (17) to shift selector indicator lead 17J (18).
6.
Install rub strip (3.1) and trunnion (4) on transfer case shift arm (1) with washer (3) and cotter pin (2).
7.
Install rub strip (6.1) and trunnion (7) on transmission shift lever arm (8) with washer (6) and cotter
pin (5).
TM 9-2320-280-20-2
5-26
Change 2
