5-11. SHIFT CONTROLS HOUSING ASSEMBLY (12460111/12460112) MAINTENANCE
This task covers:
a. Disassembly
b. Assembly
a. Disassembly
1.
Remove pin (4) and knob (3) from transfer case shift tube (2).
2.
Remove pin (6) and knob (5) from transmission shift tube (7).
3.
Remove neutral start and backup switch leads (10) and (12) from openings in boot (8).
4.
Remove shift indicator lead (11) from opening in boot (8).
5.
Slide boot (8) off shift controls housing assembly (13).
6.
Remove two transmission selector lens covers (1).
7.
Remove two fiber optic indicator strips (19) from bulbs (18).
8.
Remove two bulbs (18) from sockets (17).
9.
Remove four screws (16), cover plate (15), and gasket (14) from shift controls housing assembly (13).
10.
Remove tiedown strap (9) from leads (10), (12), and (11). Discard strap (9).
INITIAL SETUP:
Applicable Models
M997A2, M1025A2, M1035A2, M1043A2,
M1045A2, M1097A2, M1123
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Heat shrink (Appendix D, Fig. D-1)
Tiedown strap (Appendix G, Item 233)
Manual References
TM 9-2320-280-24P
Equipment Condition
Shift controls housing assembly removed (para. 5-10).
b. Assembly
TM 9-2320-280-20-2
5-28 Change 2
1.
Install gasket (14) and cover plate (15) on shift controls housing assembly (13) with four screws (16).
2.
Install two bulbs (18) in sockets (17).
3.
Install two fiber optic indicator strips (19) on bulbs (18).
4.
Install two transmission selector lens covers (1).
4.1. Apply heat shrink to transmission shift lever arm (12.1) and transfer shift arm (12.2) if not already
installed.
5.
Install boot (8) on shift controls housing assembly (13), placing neutral start, backup light switch, and
shift indicator leads (10), (12), and (11) through openings in boot (8).
6.
Complete sliding boot (8) onto shift controls housing assembly (13), ensuring mounting screw holes align.
7.
Install knob (5) on transmission shift tube (7) with pin (6).
8.
Install knob (3) on transfer case shift tube (2) with pin (4).
9.
Install tiedown strap (9) on leads (10), (11), and (12).
