TM 9-2320-280-20-2
4-74. POWER FEED THROUGH STUD REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
Manual References
General mechanics tool kit:
TM 9-2320-280-24P
automotive (Appendix B, Item 1)
Equipment Condition
Materials/Parts
Battery ground cable disconnected (para. 4-73).
Two lockwashers (Appendix G, Item 115)
Buss bar removed (para. 4-76).
Locknut (Appendix G, Item 61)
M997A2, M1025A2, M1035A2, M1043A2,
Silicone compound (Appendix C, Item 48)
M1045A2, and M1097A2 only.
1. Remove nut (1), lockwasher (2), washer (3), leads 6B/6C (4), and starter cable (5), from stud (8).
Discard lockwasher (2).
NOTE
Step 2 applies to all vehicles except M997A2, M1025A2, M1035A2,
M1043A2, M1045A2, and M1097A2.
2. Remove nut (12), lockwasher (11), washer (10), and battery cables (9) from stud (8). Discard lockwaaher (11).
3. Remove locknut (6) and stud (8) from battery box (7).
b. Installation
1. Install stud (8) on battery box (7) with locknut (6).
NOTE
Step 2 applies to all vehicles except M997A2, M1025A2, M1035A2,
M1043A2, M1045A2, and M1097A2 vehicles.
2. Connect battery cables (9) to stud (8) with washer (10), lockwasher (11), and nut (12). Tighten nut (12)
to 26 lb-ft (35 N m).
3. Install starter cable (5) and leads 6B/6C (4) to stud (8) with washer (3), lockwasher (2), and nut (1).
Tighten nut (1) to 18-22 lb-ft (24-30 N m).
4. Apply silicone compound to stud (8), cables (9) and (5), and leads (4), so that all exposed metallic
surfaces are coated.
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