BUSS BAR REPLACEMENT

12 VOLT ALTERNATOR CABLE REPLACEMENT FIG2

STARTER POWER CABLES REPLACEMENT

TM-9-2320-280-20-2 Truck Utility Cargo/Troop 1-1/4 Ton 4x4 Manual
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TM 9-2320-280-20-2 4-76. BUSS BAR REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models Materials/Parts M997A2, M1025A2, M1035A2, Six lockwashers (Appendix G, Item 115) M1043A2, M1045A2, M1097A2 Silicone compound (Appendix C, Item 48) Tools Equipment Condition General mechanic’s tool kit: Battery removed (pare. 4-79). automotive (Appendix B, Item 1) a. Removal 1. Remove five nuts (9), lockwashers (8), and washers (7), engine harness cable (6), alternator cable (10), battery cable (11), umbilical power cable (12) (M1097A2 vehicles only), and slave receptacle cable (13) from buss bar (2). Discard lockwashers (8). 2. Remove nut (5), lockwasher (4), washer (3), and buss bar (2) from power feed through stud (1). Discard lockwasher (4). b. Installation 1. Install buss bar (2) to power feed through stud (1) with washer (3), lockwasher (4), and nut (5). 2. Install engine harness cable (6), alternator cable (10), battery cable (11), umbilical power cable (12) (M1097A2 vehicles only), and slave receptacle cable (13) on buss bar (2) with five washers (7), lockwashers (8), and nuts (9). 3. Apply silicone compound to buss bar (2), so that all exposed metallic surfaces are coated. FOLLOW-ON TASK: Install battery (para. 4-79). 4-127

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