TM 9-2320-387-24-2
19-3. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL
This task covers:
Removal
INITIAL SETUP:
TOOIS
Equipment Condition
General mechanic’s tool kit:
l Engine access cover removed (para. 10-22).
automotive (Appendix B, Item 1)
l Muffler support bracket removed (para. 3-55).
Materials/Parts
l Rear propeller shaft removed (para 6-4).
l Sealed upper converter housing cover removed
Engine/transmission support sling
(para. 5-12).
(Appendix D, Figs. 81 through 97) (Optional)
l ‘IYansmission oil dipstick removed (para. 5-5).
Personnel Required
l Transmission fluid drained (para. 5-2).
l Front propeller sha& removed (para. 6-2).
One mechanic
One assistant
General Safety Instructions
Manual References
TM 9-2320-387-24P
l Allow transmission/transfer case to cool before
performing this task.
l Torque converter and transmission must be removed
as an assembly and transmission must be level.
l Do not use hands to free transmission/transfer case
assembly of hangups or snags.
Maintenance Level
Direct support
WARNING
Allow transmission/transfer case to cool before performing this
task. Failure to do this may cause injury.
CAUTION
Cover or plug all open lines and connections immediately after
disconnection to prevent contamination. Remove all covers or
plugs prior to connection.
1.
Raise and support rear of vehicle (para. 8-2).
NOTE
l Have drainage container ready to catch fluid.
l Tag hoses for installation.
2.
Loosen two hose clamps (2) and disconnect hoses (1) from cooler lines (3).
3.
Remove cotter pin (4), washer (51, and shift rod and trunnion (8) from relay lever (6). Discard
cotter pin (4).
4.
Remove cotter pin (9) and washer (11) from transfer case shift rod (12). Disconnect shift rod (12)
from transfer case (10). Discard cotter pin (91.
19-2
