TM 9-2320-280-20-3
I
10-108. 9,000 LB. WINCH REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
M997A2, M1025A2, M1035A2, M1043A2,
M1045A2, M1097A2
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Four lockwashers (Appendix G, Item 108)
Four tiedown straps (Appendix G, Item 243)
Nut and lockwasher assembly
(Appendix G, Item 144)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
. Battery ground cables disconnected (para. 4-73).
. Hood raised and secured (TM 9-2320-280-10).
l Engine right splash shield removed (para. 10-20).
General Safety Instructions
Winch must be supported during removal and
installation.
WARNING
Winch must be supported during removal and installation, Failure to support
winch may result in injury to personnel or damage to equipment.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Remove nut (9) and lockwaaher (10) and disconnect lead 7 (11) from starter terminal (8). Discard
lockwaaher (10).
Remove nut (7) and lockwasher (6) and disconnect lead 6 (4) from starter terminal (5). Discard lockwasher (6).
Remove nut and lockwasher assembly (1) and clamp (3) from oil pan bracket screw (2). Discard nut and
lockwasher assembly (1).
Remove two capscrews (18), clamp (23), and bracket (19) from airlift bracket (20).
Remove nut (12), lockwasher (13), capecrew (15), and clamp (14) from frame bracket (29). Discard
lockwasher (13).
Disconnect vent line (24) from fitting (25) on winch (30) and remove four tiedown straps (26) and
vent line (24) from power cables (27). Pull cables (27) to front of vehicle and discard tiedown
straps (26).
Remove four retaining rings (35), two shafts (32), and rollers (34) from fairlead roller bracket (33).
Pull cable (38) through bumper (31).
Remove two capscrews (36), washers (37), and fairlead roller bracket (33) from bumper (31).
Remove two capscrews (36) and washers (37) from winch (30) and front bumper (31). Lower and remove
winch (30) and power cables (27) from vehicle.
Measure length of power cables (27) from clamp (28) on winch (30) to clamp (21) on bracket (19) and
record. Remove nut (17), lockwasher (16), capscrew (22), clamp (21), and bracket (19) from power
cables (27). Discard lockwasher (16).
10-184
