TM 9-2320-280-20-3
10-107. 6,000 LB. WINCH REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
M1026, M1026A1, M1036, M1038, M1038A1,
M1042, M1044, M1044A1, M1046, M1046A1
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Four lockwashers (Appendix G, Item 108)
Three tiedown straps (Appendix G, Item 243)
Nut and lockwasher assembly
(Appendix G, Item 144)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
. Winch cable removed (para. 10-110).
l Battery ground cable disconnected (para. 4-73).
l Hood raised and secured (TM 9-2320-280-10).
General Safety Instructions
Winch must be supported during removal and
installation.
WARNING
Winch must be supported during removal and installation. Failure
to support winch may result in injury to personnel or damage to
equipment.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Remove nut (9) and lockwasher (10) and disconnect lead 7 (11) from starter terminal (8). Discard
lockwasher (10).
Remove nut (7) and lockwasher (6) and disconnect lead 6 (4) from starter terminal (5). Discard
lockwasher (6).
Remove nut and lockwasher assembly (1) and clamp (3) from oil pan bracket screw (2). Discard nut
and lockwasher assembly (1).
Remove two capscrews (18), clamp (23), and bracket (19) from airlift bracket (20).
Remove nut (12), lockwasher (13), capscrew (15), and clamp (14) from frame bracket (29). Discard
lockwasher (13). Pull cables (27) to front of vehicle.
Disconnect cable (35) from control cable (36) in winch control box (37) and remove grommet (34) and
cable (35) from control box (37).
Disconnect vent line (24) from fitting (25) on winch (33) and remove three tiedown straps (26) from
vent line (24) and power cables (27). Discard tiedown straps (26).
Remove four capscrews (30), washers (31), and nuts (32) from winch (33) and front bumper (38).
Lower and remove winch (33) and power cables (27) from vehicle.
Measure length of power cables (27) from clamp (28) on winch (33) to clamp (21) on bracket (19) and record.
Remove nut (17), lockwasher (16), capscrew (22), clamp (21), and bracket (19) from power cables (27).
Discard lockwasher (16).
10-180
