TM 9-2320-280-20-2
4-112. 200 AMPERE ALTERNATOR CABLE (12339317) REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
Manual References
M996, M996A1, M997, M997A1, M1097,
TM 9-2320-280-10
M1097A1
TM 9-2320-280-24P
Tools
Equipment Condition
General mechanic’s tool kit:
Battery ground cable disconnected (para. 4-73).
automotive (Appendix B, Item 1)
Hood raised and secured (TM 9-2320-280-10).
Materials/Parts
Six lockwashers (Appendix G, Item 108)
Tiedown strap (Appendix G, Item 241)
Adhesive sealant (Appendix C, Item 9)
N O T E
Prior to removal, tag leads for installation.
a. Removal
1. Remove tiedown strap (30), nut (31), lockwasher (32), and 200 ampere cable (8) from starter positive
post (33). Discard tiedown strap (30).
N O TE
Step 2 applies to M997 and M997A1 vehicles only. Step 3 applies
to M996, M996A1, M1097, and M1097A1 vehicles only.
2. Remove two nuts (24), lockwashers (23), bolt (29), cable (8), and clamps (28), (25), and (27) from oil
pan bracket (26). Discard lockwashers (23).
3. Remove nut (24), lockwasher (23), bolt (29), cable (8), and clamp (28) from oil pan bracket (26).
Discard lockwasher (23).
4. Remove nut (19), lockwasher (20), clamps (21), and (22), and cable (8) from compressor (18). Discard
lockwasher (20).
5. Remove nut (15), lockwasher (16), cable (8), and clamp (17) from engine lift bracket (1). Discard
lockwasher (16).
6. Remove nut (11), lockwasher (12), cable (8), and clamp (13) from water crossover stud (14). Discard
lockwasher (12).
7. Slide back rubber boot (2) and remove nut (4), lockwasher (5), washer (6), fuse (3), insulator (7),
cable (8), and bushing (9) from positive stud (10). Discard lockwasher (5).
8. Remove cable (8) from vehicle.
b. Installation
N O TE
Ensure terminals are clean before connections are made.
1. Install bushing (9), cable (8), fuse (3), and insulator (7) on positive stud (10) with
washer (6), lockwasher (5), and nut (4). Tighten nut (4) to 10-15 lb-ft (14-20 Nom). Slide rubber
boot (2) over nut (4).
N O TE
For vehicles equipped with deep water fording kits, perform
step 2.
2. Apply sealant to positive stud (10) and cable (8) so all exposed metallic surfaces are coated. The
sealant should be evenly applied with a minimum thickness of .06 in. (1.5 mm).
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