TM 9-2320-280-20-2
4-113. 200 AMPERE UMBILICAL POWER CABLE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
Personnel Required
M1097, M1097A1, M1097A2
One mechanic
One assistant
Tools
General mechanic’s tool kit:
Manual References
automotive (Appendix B, Item 1)
TM 9-2320-280-24P
Materials/Parts
Equipment Condition
Five lockwashers (Appendix G, Item 118)
Batteries removed (para, 4-79).
Silicone compound (Appendix C, Item 48)
Fixed rear door removed (para. 10-14).
a. Removal
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
4-266
N O TE
Prior to removal, tag leads for installation.
Perform step 1 for M1097A2 vehicles only. Perform step 2 for
M1097 and M1097A1 vehicles.
Remove nut (5), lockwasher (6), washer (11), and positive power cable (7) from buss bar (10).
Discard lockwasher (6).
Remove nut (5) lockwasher (6), and positive power cable (7) from power stud (8). Discard lockwasher (6).
Remove capscrew (1), lockwasher (2), negative power cable (3), and two cables (4) from shunt (9).
Discard lockwasher (2).
N O T E
Perform step 4 for M1097A2 vehicles only. Perform steps 5 and 6
for M1097 and M1097A1 vehicles only.
Remove five capscrews (35), two washers, (34), and coverplate (33) from “B” beam (13).
Remove three capscrews (32) from coverplate (20) and “B” beam (13).
Remove three nuts (18), lockwashers (17), capscrews (21), and coverplate (20) from cargo floor (19).
Discard lockwashers (17).
Remove two nuts (16), washers (15), capscrews (27), washers (28), and mounting bracket (25) from
coverplate (20).
Remove nut (29) and screw (24) from cover chain (22) and mounting bracket (25).
Remove cover (23) and cover chain (22) from umbilical power cable assembly (30).
Remove four nuts (31), screws (26), and mounting bracket (25) from umbilical power cable assembly (30).
Pull umbilical power cable assembly (30) through grommet (12) and coverplate (20) and remove from
vehicle.
Remove grommet (12) from battery box (14).
