4-110.1. 200 AMPERE ALTERNATOR (12338796-1) REPLACEMENT (6.5L)(Cont’d)
b. Installation
1.
Install alternator pulley (24) (para. 4-3).
2.
Install fan guard assembly (7) on alternator (12) with three bushings (11), washers (6), and
capscrews (5).
WARNING
Alternator must be supported during removal and installation.
Failure to support alternator may cause injury to personnel or
damage to equipment.
3.
Position alternator (12) on mounting bracket (13) with support bracket (10) on outside of
alternator (12) and install washer (9), capscrew (8), washer (9), lockwasher (14), and nut (15).
4.
Install washer (3), lockwasher (2), and capscrew (1) on bracket (4) and alternator (12).
NOTE
Ensure terminals are clean before connections are made.
5.
Install washer (21), nut (20), and positive cable (19) on positive stud (22) with washer (18),
lockwasher (17), and nut (16). Tighten nut (16) to 10-15 lb-ft (14-20 N•m).
6.
Slide rubber boot (30) over stud (22).
7.
Install ground strap (26) on ground stud (25) with washer (27), lockwasher (28), and nut (29).
Tighten nut (29) to 8-12 lb-ft (11-16 N•m).
8.
Position 3/8-in. breaker bar on belt tensioner (31), move tensioner (31) clockwise, and install
belt (23) on alternator pulley (24).
TM 9-2320-280-20-2
4-260.4
Change 2
