TM 9-2320-280-20-2
4-85. WIRING HARNESS CONNECTOR REPAIR
This task covers:
a. Terminal-Type Cable Connector Repair
e. Receptacle Assembly Repair
b. Male Cable Connector Repair
f. Protective Control Box Lower Cannon Plug
c. Female Cable Connector Repair
Assembly Repair
d. Connector Assembly Repair
INITIAL SETUP:
Tools
Equipment Condition
General mechanic’s tool kit:
Battery ground cable disconnected (para. 4-73).
automotive (Appendix B, Item 1)
Connector repair kit (Appendix B, Item 165)
General Safety Instructions
Manual References
Remove all jewelry.
TB SIG-222
TM 9-2320-280-24P
W A R N I NG
Remove all jewelry such as rings dog tags, bracelets, etc. If jewelry
or disconnected battery ground cable contacts battery terminal, a
direct short can result, causing instant heating of tools, severe
injury to personnel, or damage to equipment.
a. Terminal-Type Connector Repair
1. Strip cable insulation (1) from cable (2) to equal depth of terminal well (4).
2. Slide insulator (3) over cable insulation (1).
3. Insert cable (2) into terminal well (4) and crimp.
4. Slide insulator (3) over crimped end of terminal (5).
b. Male Cable Connector Repair
1. Strip cable insulation (6) from cable (7) to equal depth of terminal well (10).
2. Slide shell (8) over cable insulation (6).
3. Insert cable (7) into terminal well (10) and crimp.
4. Place slotted washer (9) over crimped junction at terminal (11).
5. Slide shell (8) over slotted washer (9) and terminal (11).
4-154
