TM 9-2320-387-24-2
I 20-3. TRANSFER CASE REPLACEMENT (Cont’d)
7. Remove cotter pin (11 and washer (31 from shift linkage (41 and transfer case (2) and disconnect shift
linkage (41. Discard cotter pin (11.
WARNING
Transfer case must be supported during removal. Failure to do
this may cause injury to personnel or damage to equipment.
8.
Place transmission jack under transfer case (2) for support.
9.
Remove six locknuts (5) from studs (7) on transfer case (21. Discard locknuts (51.
10.
Slide transfer case (2) away from transfer case adapter (6). Lower transfer case (2) to clear vehicle
and remove transfer case (21.
11.
Clean old sealant from transfer case adapter (61 and transfer case (21.
b. Installation
1.
2.
3.
4.
5.
6.
7.
8.
WARNING
Transfer case must be supported during installation. Failure to do
this may cause injury to personnel or damage to equipment.
Place transfer case (2) on transmission jack.
NOTE
Immediately install transfer case after application of sealer.
Apply anaerobic gasket sealer to mounting surface of transfer case adapter (6).
Raise transfer case (21 and slide studs (7) into transfer case adapter (6).
Install transfer case (2) on transfer case adapter (61 with six locknuts (5). Tighten locknuts (51 to
26 lb-ft (35 N-m).
Remove transmission jack.
Connect transfer case shift linkage (41 to transfer case (2) with washer (31 and cotter pin (11.
Connect vent line (8) to adapter (11) on transfer case (21.
Install 90” speedometer cable adapter (10) with speedometer cable (91 on transfer case (21.
20-4
