11-3. DOOR WINDOW REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
M1114
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Materials/Parts
Five lockwashers (Appendix G, Item 200)
Eight locknuts (Appendix G, Item 178)
Seal (Appendix G, Item 395)
Two cotter pins (Appendix G, Item 28)
Sealing compound (Appendix C, Item 66)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-10
TM 9-2320-387-24P
Equipment Condition
• Window in raised (closed) position
(TM 9-2320-387-10).
• Locking pawl and connecting rods removed
(para. 11-7).
• Locking rod and door release handle removed
(para. 11-8).
Maintenance Level
Unit
TM 9-2320-387-24-2
11-6
Change 1
CAUTION
Interior side of window glass is covered with a film which is
crucial to the protection integrity. Scratching, bumping, or
incorrect cleaning practices will damage glass and reduce ballistic
protection.
NOTE
Note location of five screws for installation.
1.
Remove five capscrews (21), lockwashers (22), and washers (24) and slide door cover (20) from
door (5). Discard lockwashers (22).
2.
Remove four locknuts (8), washers (7), socket-head screws (25), and two protective bumpers (26)
from window channels (6). Discard locknuts (8).
3.
Remove two locknuts (18) and capscrews (9) from negator spring assembly (17) and window frame
(13). Discard locknuts (18).
4.
Pull two negator spring assemblies (17) down from side window (12) and install a 4-in. (102-mm)
piece of flat bar stock to gain access to cotter pin (19).
5.
Remove cotter pin (19) from stud (23) and remove tongue of negator spring (17). Discard cotter pin (19).
6.
Repeat steps 3 through 5 for remaining negator spring (17).
CAUTION
Support window before removing retainer plates.
7.
Remove four screws (11), two retainer plates (14), springs (15), and locking rod (16) from window (12).
8.
Lower window (12) and remove from window channel (6) and door (5).
9.
Remove five screws (1), clamp bar (2), seal (3), and spacer (4) from door (5). Discard seal (3).
a. Removal
