TM 9-2320-387-24-l
3-38. FUEL DRAIkBACK TUBE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
hIaterials/Parts
Lockwasher (Appendix G, Item 207)
hlanual References
TM 9-2320-387-10
TM 9-2320-387-24P
Equipment
Condition
Air horn removed (para. 3-14).
General Safety Instructions
Do not perform this procedure near fire, flames, or
sparks.
Maintenance Level
Unit
WARNING
Diesel fuel is highly flammable. Do not perform this procedure near
fire, flames, or sparks. Severe injury or death may result.
1
a. Removal
1
1.
Cover or plug all hoses and connections immediately after disconnection
to prevent contamination. Remove all plugs prior to reconnection.
Remove nut (17), lockwasher (181, and engine wiring harness clamp (15) from stud (19). Discard
lockwasher (18).
2.
Remove stud (191, fuel drain-back tube (51, clamp (201, fuel supply line (14), and clamp (16) from
cylinder head (23).
3.
Loosen two clamps (10) and disconnect two hoses (11) from fuel drain-back tube (5).
4.
Loosen clamp (22) and disconnect fuel return hose (21) from fuel drain-back tube (5).
5.
Loosen clamp (4) and disconnect fuel drain-back hose (3) from fuel drain-back tube (5).
6.
Remove nut (7), washer (81, clamp (91, and fuel-drain-back tube (5) from valve cover stud (6).
7.
Remove capscrew W, washer (241, and clamp (12) from front engine cover (13).
.
8.
Remove drain-back tube (5).
CAUTION
--
b. Installation
1.
2.
3.
4.
5.
6.
Position fuel drain-back tube (5) in front of injection pump (2).
Connect fuel return hose (21) to fuel drain-back tube (5) with clamp (22).
Connect two hoses (11) to fuel drain-back tube (5) with two clamps (10).
Connect fuel drain-back hose (3) to fuel drain-back tube (5) with clamp (4).
Install fuel drain-back tube (5) on valve cover stud (6) with clamp (91, washer (81, and nut (7).
Tighten nut (7) to 13-20 lb-ft (18-27 N-m).
Install fuel drain-back tube (5) on front engine cover (131 with clamp (121, washer (24), and capscrew (1).
Tighten capscrew (1) to 40 lb-ft (54 N-m).
7.
Install fuel supply line (141, clamp (161, fuel drain-back tube (5), and clamp (20) on cylinder
head (23) with stud (19).
8.
Install wiring harness clamp (15) on stud (19) with lockwasher (18) and nut (17).
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