TM 9-2320-280-20-3
11-3. BALLISTIC CREW DOOR HINGE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
Materials/Parts
All models except M998, M998A1, M1035,
Three locknuts (Appendix G, Item 77)
M1035A1, M1035A2, M1037, M1038,
M1038A1, M1042, M1097, M1097A1, M1097A2
Manual References
TM 9-2320-280-24P
Tools
General mechanic’s tool kit:
Equipment Condition
automotive (Appendix B, Item 1)
Ballistic crew door removed (para. 11-2).
l
l
NOTE
M966, M966A1, M996, M996A1, M997, M997A1, M997A2,
M1025, M1025A1, M1025A2, M1026, M1026A1, and M1036
vehicles have one additional hinge shim on the inner door side of
each door hinge mounting hardware.
On top hinges, note position of doorstop bracket.
a. Removal
Remove three locknuts (5), washers (2), screws (1), washers (2), hinge (3), and shim(s) (4) from crew
door (6). Discard locknuts (5).
b. Installation
Install shim(s) (4) and hinge (3) on crew door (6) with three washers (2), capscrews (1), washers (2), and
locknuts (5). Tighten locknuts (5) to 6 lb-ft (8 N*m).
FOLLOW-ON TASK: Install ballistic crew door (para. 11-2).
11-8
