10-75. WINDSHIELD WASHER RESERVOIR AND PUMP ASSEMBLY REPLACEMENT
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
•Battery ground cable disconnected (para. 4-73).
•Hood raised and secured (TM 9-2320-280-10).
This task covers:
a. Removal
b.
Installation
a. Removal
1.
Disconnect harness leads 71C (6) and 57D (7) from pump leads (5) under dash panel and remove
grommet (3) from cowl (10).
2.
Loosen clamp (2) and disconnect windshield washer hose (1) from reservoir and pump assembly (4).
NOTE
Perform step 3 for windshield washer reservoir with non-
removable pump assembly only. Perform steps 4 through 6 for
windshield washer reservoir with removable pump assembly only.
3.
Remove two nuts (12), lockwashers (11), capscrews (8), washers (9), and reservoir and pump
assembly (4) from cowl (10). Discard lockwashers (11).
4.
Remove three nuts (12), lockwashers (11), capscrews (8), washers (9), and reservoir (18) and pump
assembly (4) from cowl (10). Discard lockwashers (11).
5.
Remove nut (16), lockwasher (15), washer (14), capscrew (13), washer (14), and pump assembly (4)
from reservoir (18). Discard lockwasher (15).
6.
Remove seal (17) from reservoir (18). Discard seal (17).
b. Installation
NOTE
Perform steps 1 through 3 for windshield washer reservoir with
removable pump assembly only. Perform step 4 for windshield
washer reservoir with non-removable pump assembly only.
1.
Install seal (17) on reservoir (18).
2.
Install pump assembly (4) on windshield washer reservoir (18) with washer (14), capscrew (13),
washer (14), lockwasher (15), and nut (16). Tighten nut (16) to 6-10 lb-ft (8-14 N•m).
3.
Install reservoir (18) and pump assembly (4) on cowl (10) with three washers (9), capscrews (8),
lockwashers (11), and nuts (12). Tighten nuts (12) to 8 lb-ft (11 N•m).
4.
Install reservoir and pump assembly (4) on cowl (10) with two washers (9), capscrews (8),
lockwashers (11), and nuts (12). Tighten nuts (12) to 8 lb-ft (11 N•m).
5.
Connect windshield washer hose (1) to reservoir and pump assembly (4) and tighten clamp (2).
6.
Connect harness leads 71C (6) and 57D (7) to pump leads (5) and install grommet (3) in cowl (10).
TM 9-2320-280-20-3
10-124
Change 1
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Four lockwashers (Appendix G, Item 110)
Seal (Appendix G, Item 217)
