TM 9-2320-280-20-2
4-82. WINCH POWER CABLE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Applicable Models
M1026, M1026A1, M1036, M1038, M1038A1,
M1042, M1044, M1044A1, M1046, M1046A1
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Lockwasher (Appendix G, Item 108)
Three tiedown straps (Appendix G, Item 239)
Nut and LockwasherAssembly (Appendix G, Item 144)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
Battery ground cable disconnected (para. 4-73).
a. Removal
1.
2.
3.
4.
5.
6.
7.
8.
9.
Remove three tiedown straps (2) from ventline (8), lead 7 (4), and lead 6 (6). Discard tiedown
straps (2).
Remove capscrew (5) from lead 7 (4) and winch (9).
Remove nut (7) from lead 6 (6) and solenoid (3).
Remove two screws (1) and clamps (10) from lead 7 (4), lead 6 (6), and winch (9).
Remove screw (14), lockwasher (12), nut (11), and clamp (13) from lead 7 (4), lead 6 (6), and
bracket (15). Discard lockwasher (12).
Remove two screws (16) and clamps (17) from lead 7 (4), lead 6 (6), and airlift bracket (18).
Remove nut and lockwasher assembly (19), capscrew (21), and clamp (22) from lead 7 (4), lead 6 (6)
and bracket (20). Discard nut and lockwasher assembly (19).
Remove nut (25) and lead 7 (4) from starter negative stud (26).
Remove nut (23) and lead 6 (6) from starter positive stud (24).
b. Installation
1. Install lead 6 (6) on starter positive stud (24) with nut (23). Tighten nut (23) to 25-30 lb-ft (34-41 Nm).
2. Install lead 7 (4) on starter negative stud (25) with nut (26). Tighten nut (26) to 15-20 lb-ft (20-27 Nm).
3. Install lead 7 (4) and lead 6 (6) on bracket (20) with capscrew (21), nut and lockwasher assem-
bly (19), and clamp (22).
4. Install lead 7 (4) and lead 6 (6) on airlift bracket (18) with two screws (16) and clamps (17).
5. Install lead (7) (4) and lead 6 (6) on bracket (15) with screw (14), lockwasher (12), nut (11), and clamp (13).
6. Install lead 7 (4) and lead 6 (6) on winch (9) with two clamps (10) and screws (1).
7. Install lead 6 (6) on solenoid (3) with nut (7).
8. Install lead 7 (4) on winch (6) with capscrew (5).
9. Install lead 6 (6) and lead 7 (4) on vent line (8) with three tiedown straps (2).
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