4-8. STARTER REPLACEMENT
This task covers:
a. Removal
b.
Installation
WARNING
Starter must be supported during removal and installation.
Failure to support starter may cause injury to personnel or
damage to equipment.
NOTE
• Illustration shown is a cutaway of the right side of vehicle.
• Prior to removal, tag leads for installation.
1.
Remove nut (18), lockwasher (19), lead 3D (20), and negative cable 7A (23) from starter (5). Discard
lockwasher (19).
2.
Remove adhesive sealant from positive terminal (21) on starter (5).
NOTE
• Perform step 3 for all vehicles except M1123 and “A2” series
vehicles.
• Perform step 4 for M1123 and “A2” series vehicles only.
3.
Remove nut (16), lockwasher (15), tiedown strap (9.1), leads 81A (11) and 81B (17), and positive
cable 6A (4) from starter (5). Discard lockwasher (15) and tiedown strap (9.1).
4.
Remove nut (16), lockwasher (15), and lead 81B (17) from starter (5). Discard lockwasher (15).
5.
Remove screw (14), clip (13), and leads 74B (12) and 74A (10) from solenoid (6).
6.
Remove screw (22), two clamps (3), negative cable 7A (23), and positive cable 6A (4) from starter (5).
7.
Loosen locknut (8) and washer (7) (if installed) on stud connecting starter (5) to bracket (9). Discard
locknut (8).
8.
While supporting starter (5) from under vehicle, remove two capscrews (25) and washers (24) from
starter (5) and engine (1).
9.
Remove starter (5) and shim (2) from engine (1).
a. Removal
INITIAL SETUP:
Tools
____
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Special Tools
___________
Crowfoot, 9/16 in. (Appendix B, Item 150)
Torque adapter, 3/4 in. (Appendix B, Item 145)
Socket adapter, 3/8 - 1/2 in. drive
(Appendix B, Item 146)
Materials/Parts
_____________
Lockwasher (Appendix G, Item 108)
Lockwasher (Appendix G, Item 112)
Locknut (Appendix G, Item 105)
Adhesive sealant (Appendix C, Item 10)
Sealing compound (Appendix C, Item 45)
Tiedown strap (Appendix G, Item 243.1)
Personnel Required
________________
One mechanic
One assistant
Manual References
________________
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
__________________
• Battery ground cable disconnected (para. 4-73).
• Arctic heater oil pan shroud removed
(para. 12-48.2).
• Converter housing cover removed (para. 5-19).
• Sealed upper converter housing cover removed
(para. 5-18).
General Safety Instructions
______________________
Starter must be supported during removal
and installation.
TM 9-2320-280-20-2
4-16
Change 2
