This task covers:
a. Removal
b.
Installation
a. Removal
1.
Remove three locknuts (9), washers (6), capscrews (5), and washers (6) from tailpipe (1) and muffler (7).
Discard locknuts (9).
2.
Remove two nuts (3), lockwashers (4), and U-bolt (10) from tailpipe (1) and hanger (2). Discard lockwashers (4).
3.
Remove tailpipe (1) and gasket (8) from muffler (7). Discard gasket (8).
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Gasket (Appendix G, Item 37)
Three locknuts (Appendix G, Item 106)
Two lockwashers (Appendix G, Item 108)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
General Safety Instructions
Do not touch hot exhaust system components with
bare hands.
TM 9-2320-280-20-2
3-86
Change 2
3-47. TAILPIPE REPLACEMENT
Section IV. EXHAUST SYSTEM MAINTENANCE
3-46. EXHAUST SYSTEM MAINTENANCE TASK SUMMARY
TASK
PAGE
PARA.
PROCEDURES
NO.
3-47.
Tailpipe Replacement
3-86
3-48.
Muffler and Insulator Replacement
3-88
(All models except M1123 and “A2” vehicles)
3-49.
Muffler and Catalytic Converter Replacement
3-90
(M1123 and “A2” vehicles only)
3-50.
Crossover Pipe Replacement
3-92
3-51.
Tailpipe Hanger Replacement
3-94
3-52.
Tailpipe Insulator Replacement
3-95
3-53.
Muffler Support Bracket Maintenance
3-96
3-54.
Right Exhaust Manifold Rear Heat Shield Replacement
3-98
3-55.
Right Exhaust Manifold Heat Shield Replacement
3-100
3-56.
Left Exhaust Manifold Replacement
3-102
3-57.
Right Exhaust Manifold Replacement
3-104
3-58.
Muffler Hanger Replacement
3-106
________
WARNING
________
Do not touch hot exhaust system components with bare hands. Severe
injury will result.
