POSSIBLE PROBLEMS
REASON FOR QUESTION
KNOWN INFO
POSSIBLE PROBLEMS
TEST OPTIONS
REASON FOR QUESTION
NO
YES
NO
YES
FUEL SYSTEM
2-106 Change 1
B3
GO TO D,
Page 2-112
GO TO I,
Page 2-126
DOES THE ENGINE START AND
STAY RUNNING WITH THE FUEL
RETURN LINE (THE SHORT
RUBBER LINE AT THE INJECTOR
PUMP) DISCONNECTED?
RECONNECT THE ABOVE WIRES.
CHECK FUEL PUMP PRESSURE
AND VOLUME DURING CRANKING.
IS PUMP PRESSURE GREATER
THAN 3 PSI (20.69 kPa) AND FUEL
VOLUME AT THE INJECTION PUMP
INLET 1 PINT IN 30 SECONDS?
STE/ICE-R TEST 24
(Page 2-738) FUEL PUMP
VOLUME TEST
Positive pressure and volume
indicate that fuel is present and
supply lines and filter are not
plugged. This is a test of the lift
pump.
OTHER SYSTEMS
LISTED ABOVE OK
FUEL PUMP
FUEL SUPPLY LINES
FUEL RETURN LINES
FUEL FILTER
FUEL SOLENOID/WIRING
HIGH PRESSURE SYSTEM
FUEL PUMP OK
FUEL SUPPLY LINES OK
FUEL FILTER OK
FUEL RETURN LINES
FUEL SOLENOID/WIRING
HIGH PRESSURE SYSTEM
A restricted fuel return line will
cause a pressure imbalance in
the pump and prevent the engine
from running.
B
FROM 2,
Page 2-96
GO TO B4,
Page 2-108
B2
KNOWN INFO
PUT THE RETURN LINE IN A
SUITABLE CONTAINER AND
TRY STARTING THE ENGINE.
POSSIBLE PROBLEMS
REASON FOR QUESTION
NO
YES
GO TO N,
Page 2-132
STE/ICE-R TEST 90
(Page 2-751)
MULTIMETER
FUEL PUMP
FUEL SUPPLY LINES
FUEL RETURN LINES
FUEL FILTER
FUEL SOLENOID/WIRING
HIGH PRESSURE SYSTEM
B1
KNOWN INFO
ENGINE DOESN'T STAY
RUNNING
Current through the wire quickly
checks the integrity of the fuel
system wiring. The normal
reading will be about 1.3 to 1.5
amps.
TEST OPTIONS
DIAGNOSTIC FLOWCHART
DISCONNECT THE GLOWPLUG
CONTROLLER AND WIRE 569B/569D
FROM THE INJECTOR PUMP. MAKE
SURE THAT WIRE 54A IS PROPERLY
CONNECTED TO THE INJECTOR
PUMP. WITH THE ROTARY SWITCH
IN "RUN" POSITION, DO YOU HAVE
AT LEAST 0.5 AMPS DC FLOWING
THROUGH WIRE 54A?
TEST OPTIONS
TM 9-2320-280-20-1