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Figure 7. Main Box Assembly Removal
TOUCH-UP PAINTING

Maintenance Shop Mounted On HMMWV Heavy Model # M1097A2, P/N 50154-001
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TM 1-4940-355-12&P
0013 00
SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)
MAIN BOX COMPONENT
INITIAL SETUP
Tools And Special Tools:
References:
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00)
TM 1-1500-204-23-10
Repair Parts and Special Tools List (WP 0027 00)
Materials/Parts:
TM 43-0139
MIL-P-23377, Primer (Item 8, WP 0031 00)
MIL-C-22750, Number 34094 (Green 383) (Item 9,
WP 0031 00)
Equipment Conditions:
Number 8802 extrudable sealant (Item 4, WP 0031
Side boxes, Overhead Rack and Main Box removed
00)
from HMMWV (WP 0012 00)
Personnel Required:
One MOS 67 Series or MOS 68 Series
DISASSEMBLY
NOTE
Only disassemble as far as necessary to get to the part to be replaced.
NOTE
Contents must be removed from Main Box prior to disassembly.
1. Remove 30 rivets (1), 6 handles (2) and 6 backing plates (3) from sides and front of main box assembly.
(Figure 1)
2. Remove tie down straps (4) from shelves (5 and 6).
3. Lift and remove back shelf (5) and front shelf (6).
4. Remove 8 shelf brackets (7).
5. Remove storage tray (8).
6. Remove Velcro (9).
7. Remove 24 rivets (10) and 4 shelf supports (11).
8. Remove 12 rivets (12) and 4 shelf supports (13).
9. Slide rear mounting bar (14) out the side of main box assembly.
REPAIR OR REPLACEMENT
Bonded Panel Repairs
NOTE
Core material used in these panels is end core balsa, with a thickness of 0.25 in.
1. Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1-1500-204-23-10. Material
listing for repair supplies will be found in WP 0031 00.
0013 00-1


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