TM 9-2320-387-24-2
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19. DOOR HANDLE ASSEMBLY MAINTENANCE
This task covers:
a. Removal
b. Repair
c. Installation
INITIAL SETUP:
Applicable Models
Ml113
Manual References
TM 9-2320-387-24P
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance Level
Unit
Materials/Parts
Spring pin (Appendix G, Item 451)
Adhesive (Appendix C, Item 8)
NOTE
Some door handle assemblies may separate. To prevent or fix door
handle assembly separation, perform task b.
I[
1. Remove screw (51, inside door handle (41, and door handle spring (6) from door frame (7) and outside
door handle (1).
2.
Remove outside door handle (1) and washer (3) from door frame (7).
[b.Repairl
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1 O-30
NOTE
Repair procedures for all door handle assemblies are basically the
same. This procedure covers the left front door handle assembly.
Tighten screw (5) on inside door handle (4) to 15 lb-in. (1.7 Nom).
NOTE
l If screw will secure inside door handle, perform steps 2 and 3.
l If screw will not secure inside door handle, perform steps 4 through 10.
Locate, mark, and drill 0.125~in. (3.2-mm) diameter hole (91 through inside door handle (41 and
outside door handle (1).
Install spring pin (8) through inside door handle (4) and outside door handle (1).
NOTE
Inside door handle can separate from outside door handle without
removing screw.
Fayev;nside
door handle (4) and door handle spring (6) from outside door handle (1) and door
Remove outside door handle (1) and washer (3) from door frame (71.
Remove screw (5) and insert (2) from inside door handle (41.
Apply adhesive to outside of insert (21 and install insert (2) in outside door handle (1). Allow adhesive
to cure for five minutes.
Install washer (31 and outside door handle (1) on door frame (71.
Install inside door handle spring (6) and inside door handle (4) on outside door handle (1) and door
frame (7) with screw (5). Tighten screw (5) to 15 lb-in. (1.7 N-m).
Perform steps 2 and 3.
