TM 9-2320-387-24-2
lo- 18. HEADLIGHT HOUSING REPLACEMENT
This task covers:
a. Removal
h.
Installation
INITIAL SETUP:
TOOIS
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Equipment
Condition
l Battery ground cables disconnected (para. 4-68).
l Hood removed (para. 10-9).
Materials/Parts
Six locknuts (Appendix G, Item 176)
Eight lockwashers (Appendix G, Item 206)
Maintenance
Level
unit
Manual References
TM 9-2320-387-24P
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1.
Remove four screws (191, washers (201, and lockwashers (18) from plate (221. Discard
lockwashers (18).
2.
Remove locknut (16) and screw (14) from plate (22) and headlight housing (5). Discard locknut (16).
3.
Remove nut (231, screw (4), clamp (241, harness (31, and plate (22) from headlight housing (5).
4.
Remove four nuts (15) and screws (211 and disconnect harness connector (171 from plate (221.
5.
Remove five nuts (251, clamps (2), harness (3), and screws (1) from headlight housing (51.
6.
Remove two nuts (81, screws (7), nut (121, socket-head screw (91, and bracket (10) (if equipped) from
headlight housing (5) and hinge (11).
7.
Remove three leads (6) from headlight (131.
8.
Repeat steps 1 through 7 for other side.
9.
Remove four locknuts (311, two plates (321, four screws (261, and washers (34) from headlight
housing (5) and two frame brackets (33). Discard locknuts (311.
10.
Remove four screws (301, washers (291, two spacers (271, and headlight housing (51 from frame
extension (28).
-1
1.
Install headlight housing (5) on frame extension (28) with two spacers (27), four washers (291, and
screws (30).
2.
Install headlight housing (5) on two frame brackets (331 with four washers (341, screws (261, two
plates (321, and four locknuts (311.
3.
Install bracket (10) (if removed) on hinge (11) and headlight housing (51 with two screws (71, nuts (81,
socket-head screw (9), and nut (12).
4.
Install harness (3) on headlight housing (5) with five clamps (2), screws Cl), and nuts (25).
5.
Install three leads (61 on headlight (13).
6.
Install harness connector (17) on plate (22) with four screws (21) and nuts (15).
7.
Install plate (22) on headlight housing (5) with screw (41, clamp (241, and nut (23).
8.
Install plate (221 on headlight housing (51 with four lockwashers (181, washers (201,screws (191,
screw (141, and locknut (16).
9.
Repeat steps 3 through 8 for other side.
1 O-28
