11-14. CARGO SHELL DOOR MAINTENANCEThis task covers:a.Removalb.Installationa.1. Inspectionc.AdjustmentWARNING•Opening one end of cargo door before ensuring opposite end isfully closed may cause both ends to open simultaneously, result-ing in injury to personnel or damage to equipment.1.Remove two screw-assembled lockwashers (4), footman loop (5), and strap (3) from cargo door (1).Discard screw-assembled lockwashers (4).2.Remove two capscrews (15), footman loop (16), and strap (14) from cargo door (1). 3.Lower cargo door (1) slightly, and remove two locknuts (9), shoulder bolts (6), and retentioncables (10) from retention cable brackets (8). Discard locknuts (9).WARNING•Cargo door must be supported before removal of gas springs.Failure to do so may result in injury to personnel or damage toequipment.4.Slowly raise cargo door (1) as far as possible to allow removal of gas springs (11) from cargodoor (1).5.Remove two locknuts (13), washers (12), and gas springs (11) from cargo door (1) and place gas springs (11) inside vehicle. Discard locknuts (13).6.Lower cargo door (1), release front handle latch (2), and remove cargo door (1) from vehicle.Refer to para. 10-56 for plusnuts (17) inspection and replacement.a. Removala.1. InspectionINITIAL SETUP:ApplicableModelsM1114ToolsGeneral mechanic’s tool kit:automotive (Appendix B, Item 1)Maintenance and repair shop equipment:automotive (Appendix B, Item 2)Materials/PartsFour locknuts (Appendix G, Item 154)Two screw-assembled lockwashers(Appendix G, Item 370)Sealing compound (Appendix C, Item 72.1)PersonnelRequiredOne mechanicOne assistantManualReferencesTM 9-2320-387-10TM 9-2320-387-24PEquipmentCondition• Cargo shell door armor removed (para. 11-13).• Cargo shell door raised (TM 9-2320-387-10).GeneralSafetyInstructions• Never open one end of cargo shell door beforeensuring opposite end is securely closed.• Cargo door must be supported before removal ofgas springs.MaintenanceLevelUnitTM 9-2320-387-24-211-26Change 1
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