29-3. TRANSFER CASE REPAIR (Cont'd)
38.
Run a 1/8-in. (3-mm) bead of sealer on sealing surface of rear retainer (12) and install on rear half-
case (11) with four capscrews (14). Tighten capscrews (14) to 26-34 lb-ft (35-46 N•m).
39.
Install snapring (13) on mainshaft assembly (7). Lift mainshaft (7) as necessary to clear groove (15)
for snapring (13). Ensure snapring (13) is fully seated in groove (15).
40.
Run a 1/8-in. (3-mm) bead of sealer on flange sealing surface of rear retainer (12).
41.
Using extension housing seal installer, install rear output seal (19) on rear extension (18).
42.
Install rear extension (18) on rear retainer (12) with three capscrews (20). Tighten capscrews (20) to
26-34 lb-ft (35-46 N•m).
43.
Install front output yoke (25) on shaft (23) with lockwasher seal (24) and nut (21). Tighten nut (21)
to 90-130 lb-ft (122-176 N•m).
44.
Install driven gear (30), O-ring (29), and pinion adapter (28) in rear retainer (12) with clamp (27) and
capscrew (26). Tighten capscrew (26) to 12-15 lb-in. (1.4-1.7 N•m).
45.
Move shift range lever (22) to ensure transfer shifts into four detent positions. Turning shafts may
be necessary to obtain full detent engagement.
TM 9-2320-387-24-2
Change 1
29-27/(29-28 blank)
FOLLOW-ON TASK: Install transfer case (para. 20-3).
