I
TM9-2320-387-24-2
29-3. TRANSFER CASE REPAIR (Cont’d)
[
d. Assembly 1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
For general assembly instructions, refer to para. 2-17.
Place thrust washer (3), input gear (51, thrust washer (31, and retainer (2) into low-range gear (4)
with snapring (1). Make sure snapring (1) is fully seated in groove of low-range gear (4).
CAUTION
Use correct tool to press input gear into ball bearing. Pilot bearing
could be moved out of position causing damage to equipment.
Using driver handle and main pilot bearing installer and supporting ball bearing (121, press shaft of
input gear (5) into ball bearing (12). Snapring groove must be exposed beyond ball bearing (12).
Install snapring (8) in shaft of input gear (5).
Using input gear seal installer, install input gear seal (10) in bearing retainer (9).
Run a bead of sealer on contact surface of bearing retainer (9).
Install bearing retainer (9) on front half-case (6) with four screws (11). Tighten screws (11) to
12-20 lb-ft (16-27 N-m).
Install shift sector (7) in front half-case (6).
Install shift lever (15) on shift sector (7) with washer (14) and nut (13). Tighten nut (13) to
20-25 lb-f% (27-34 N-m).
Install poppet (18), spring (17), and shift detent plug (16) in bore (19). Tighten plug (16) to
12-18 lb-ft (16-24 N-m). Turn shift lever (15) so poppet (18) fits in teeth of shift sector (7).
INPUT
GEAR
SEAL
INSTALLER
29-20
