TM 9-2320-387-24-2
29-3. TRANSFER CASE REPAIR (Cont’d)
10.
11.
12.
13.
14.
Inspect rear retainer (7)
for cracks, breaks, damaged threads, and worn or damaged ball
bearing (8). Repair damaged threads. Replace rear retainer (7) if cracked, broken, or threads
unrepairable. Replace worn or damaged ball bearing (8). Replace loose or damaged alignment
retainer dowel (16)
if damaged.
(a) Use hammer and soft drift punch to remove ball bearing (8) from rear retainer (7).
(b) Seat ball bearing (8) in rear retainer (7) using driver handle and output shaft front bearing
installer.
Inspect rear extension (14) for cracks, breaks, and worn or damaged bushing (13). Replace rear
extension (14) if cracked or broken. Replace worn or damaged bushing (13) as follows:
(a) Remove defective bushing (13) using driver handle and extension bushing remover.
(b) Install bushing (13)
in rear extension (14) using driver handle and bearing installer.
Inspect intermediate clutch shaft (9) for cracks, breaks, and bent or twisted splines. Replace
intermediate clutch shaft (9) if damaged.
Inspect shift sector (17) for burrs, cracks, breaks, loose shaft (X5), and damaged threads. Remove
minor burrs and repair minor thread damage. Replace shift sector (17) if cracked, broken, or loose or
damaged shaft (15).
Inspect oil screen (12), hose (ll), and pickup tube (10).
Clean oil screen (12) and inspect for holes.
Replace oil screen (12) if damaged. Inspect tube (lo), hose (ll), and oil screen (12)
for bends or cracks
that would prevent sealing. Replace damaged parts.
DRIVER
HANDLE
FRONT
BEARING INSTALER
29-17
