TM 9-2320-387-24-l
5-16. TRANSFER CASE SHIFT ROD MAINTENANCE
This task covers:
a. Removal
c Adjustment
b. Installation
INITIAL
SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Materials/Parts
Manual References
TM 9-2320-387-10
TM 9-2320-387-24P
Maintenance Level
Unit
Two cotter pins (Appendix G, Item 33)
a. Removal
1. Remove cotter pin (9) and washer (8) from transfer case shift rod (61 and transfer case range lever (71.
Discard cotter pin (9).
2.
Remove cotter pin (3), washer (41, shift rod trunnion (11, and rub strip (5) from bearing and arm
assembly (2). Discard cotter pin (3).
3.
Remove shift rod trunnion (11 from shift rod (6).
-1
1.
Install shift rod trunnion (1) on shift rod (6).
2.
Install shift rod (6) into transfer case range lever (7) with washer (8) and cotter pin (9).
3.
Adjust shift rod (6) (task c.).
1 c. Adjustment 1
1.
2.
3.
4.
5.
6.
7.
8.
NOTE
The shifi rod must be adjusted so that the detents of the transfer case
lever correspond with the positions on the transfer case name plate.
_-
:
Ensure parking brake lever (10) is engaged and place transmission shift lever (12) in D @rive1 position.
Place transfer case shift lever (13) all the way forward in HL (high lock) position.
Place long screwdriver in front of parking brake lever (10) and transmission shift lever (121,
and
behind knob (11) on transfer case shift lever (13) to hold transfer case shift lever (131 forward.
Place transfer case range lever (7) in the rearward position, I-IL.
Install rub strip (5) on arm assembly (2).
Turn shift rod trunnion (1) so that it slips easily into hole in bearing and arm assembly (2).
Secure shift rod trunnion (1) to bearing and arm assembly (2) with washer (4) and cotter pin (3).
Remove screwdriver from transfer case shift lever (13) and place transmission shift lever (12) in
N (neutral) position.
5-32
