TM 9-2320-387-24-1
4-74
Change 1
4-45. TRANSMISSION CONTROL MODULE (TCM) REPLACEMENT
This task covers:
a. Removal
b. Installation
CAUTION
Ensure ignition switch is OFF before disconnecting or recon-
necting Transmission Control Module (TCM). Failure to do this
may cause internal damage to TCM.
NOTE
Perform step 1 to remove left rear passenger seat (M1114 only).
Perform step 1.1 for TCM access M1113 only.
For E-Prom replacement, perform steps 1.2 through 4 only. For
TCM replacement, perform steps 5 and 6 only.
1.
Remove four socket-head screws (16), lockwashers (17), washers (18), and seat base (19) with
seat (15) from floor (14). Discard lockwashers (17).
1.1. Open and secure left rear access panel (6.2).
1.2. Loosen four screws (1) and remove cover (2) and foam insulation (4) from TCM (8).
2.
Remove two screws (5) and access panel (6) from terminal box (9).
3.
Remove E-Prom (6.1) from circuit board (7).
4.
Clean sealant from TCM (8) and cover (2).
5.
Disconnect harness connector (11) from TCM (8).
6.
Remove four screws (12), washers (13), and TCM (8) from floor (14).
NOTE
For TCM installation, perform steps 1 and 2 only. For E-Prom
replacement, perform steps 3 through 6 only.
Perform step 7 for M1113 only and step 8 to install left rear
passenger seat (M1114 only).
1.
Install TCM (8) on floor (14) with four washers (13) and screws (12).
2.
Connect harness connector (11) to TCM (8).
3.
Install E-Prom (10) on circuit board (7).
4.
Install access panel (6) on terminal box (9) with two screws (5).
5.
Apply 1/8-in. bead of RTV adhesive sealant in groove (3) on cover (2).
6.
Install foam insulation (4) and cover (2) on TCM (8) and tighten four screws (1) to 30 lb-in. (3 Nm).
7.
Close and secure left rear access panel (6.2).
8.
Install seat base (19) with seat (15) on floor (14) with four washers (18), lockwashers (17), and
socket-head screws (16). Tighten socket-head screws (16) to 140-170 lb-in. (16-19 Nm).
b. Installation
a. Removal
INITIAL SETUP:
Tools
General mechanics tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Materials/Parts
Adhesive (Appendix C, Item 10)
Four lockwashers (Appendix G, Item 204)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-24P
Equipment Condition
Battery ground cables disconnected (para. 4-68).
Maintenance Level
Unit