4-5. 200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Cont’d)
b. Installation
1.
Install alternator pulley (22) (para. 4-2).
2.
Install fan guard assembly (6) on alternator (9) with three bushings (8), washers (5), and
capscrews (4).
WARNING
Alternator must be supported during installation. Failure to
support alternator may cause injury to personnel or damage to
equipment.
3.
Position alternator (9) on mounting bracket (10).
NOTE
Ensure terminals are clean before connections are made.
4.
Install support bracket (7) on alternator (9) and alternator mounting bracket (10) with
lockwasher (2), two washers (1), capscrews (3), washer (11), lockwasher (12), and nut (13).
5.
Install positive cable lead 6 (17) on positive stud (20) with washer (16), lockwasher (15), and nut
(14). Tighten nut (14) to 10-15 lb-ft (14-20 N•m).
6.
Apply grease to positive stud (20), positive cable lead 6 (17), and inside of rubber boot (28), slide
rubber boot (28) over stud (20).
7.
Install ground strap (24) on ground stud (23) with washer (25), lockwasher (26), and nut (27).
Tighten nut (27) to 8-12 lb-ft (11-16 N•m).
8.
Position 3/8-in. breaker bar or, as appropriate, a 1/2-in. ratchet wrench on belt tensioner (29), move
tensioner (29) clockwise, and install drivebelt (21) on alternator pulley (22).
TM 9-2320-387-24-1
4-10
Change 1
