TM-9-2330-392-14P Tracked Trailer Cargo Manual

CHAPTER 1 INTRODUCTION - TM-9-2330-392-14P_19
Section I. GENERAL INFORMATION (Con't)
Section II. EQUIPMENT DESCRIPTION AND DATA
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - Continued - TM-9-2330-392-14P_23
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - Continued - TM-9-2330-392-14P_24
LOCATION AND CONTENTS OF DATA PLATES
LOCATION AND CONTENTS OF DATA PLATES - Continued
LOCATION AND CONTENTS OF DATA PLATES - Continued.
DIFFERENCES BETWEEN MODELS - TM-9-2330-392-14P_28
EQUIPMENT DATA
Section III. TECHNICAL PRINCIPLES OF OPERATION
HYDRAULIC BRAKE SYSTEM - Continued
CHAPTER 2 OPERATING   INSTRUCTIONS
CONTROLS AND INDICATORS - TM-9-2330-392-14P_34
Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
CLEANING AGENTS.
LEAKAGE DEFINITIONS FOR OPERATOR PMCS.
Table 2-1. Operators Preventive Maintenance Checks and Services for M1101, M1102, and Trailer Chassis
Table 2-1. Operators Preventive Maintenance Checks and Services for M1101, M1102, and Trailer Chassis - Continued - TM-9-2330-392-14P_39
Table 2-1. Operators Preventive Maintenance Checks and Services for M1101, M1102, and Trailer Chassis - Continued - TM-9-2330-392-14P_40
Section III. OPERATION UNDER USUAL CONDITIONS
LOADING THE TRAILER.
COUPLING TRAILER TO TOWING VEHICLE
Safety chains
Attach breakaway cable
TOWING INSTRUCTIONS
UNCOUPLING TRAILER FROM TOWING VEHICLE.UNCOUPLING TRAILER FROM TOWING VEHICLE.UNCOUPLING TRAILER FROM TOWING VEHICLE.
Section IV. OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN SANDY OR DUSTY CLIMATES.
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS
MALFUNCTION INDEX
Table 3-1. Operator Troubleshooting
BRAKE SYSTEM - TM-9-2330-392-14P_54
WHEELS AND TIRES
FRONT SUPPORT LEG
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS
UNIT MAINTENANCE INSTRUCTIONS - Continued
Section I. REPAIR PARTS; TOOLS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
PRELIMINARY SERVICING AND ADJUSTMENT
Section III. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
CLEANING AGENTS
LEAKAGE DEFINITIONS FOR UNIT PMCS
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) for M1101, M1102, and Trailer Chassis - Continued - TM-9-2330-392-14P_64
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) for M1101, M1102, and Trailer Chassis - Continued - TM-9-2330-392-14P_65
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) for M1101, M1102, and Trailer Chassis - Continued - TM-9-2330-392-14P_66
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) for M1101, M1102, and Trailer Chassis - Continued - TM-9-2330-392-14P_67
Section IV. UNIT TROUBLESHOOTING
MALFUNCTION INDEX.
Table 4-2. Unit Troubleshooting
Table 4-2. Unit Troubleshooting - Continued - TM-9-2330-392-14P_72
Table 4-2. Unit Troubleshooting - Continued - TM-9-2330-392-14P_73
Table 4-2. Unit Troubleshooting - Continued - TM-9-2330-392-14P_74
Section V. GENERAL MAINTENANCE INSTRUCTIONS
Cleaning Instructions - TM-9-2330-392-14P_76
Electrical Cables and Flexible Hoses
Electrical Ground Points
Section IV. ELECTRICAL SYSTEM MAINTENANCE
LAMP ASSEMBLY REMOVAL
COMPOSITE STOPLIGHT-TAILLIGHT MAINTENANCE (Cont)
FRONT AND SIDE MARKER LIGHTS MAINTENANCE
LAMP ASSEMBLY INSTALLATION
FRONT AND SIDE MARKER LIGHTHS MAINTNANCE (Cont)
REAR MARKER LIGHTS MAINTENANCE.
REAR MARKER LIGHTS MAINTENANCE (Cont)
INTERVEHICULAR CABLE REPLACEMENT
INTERVEHICULAR CABLE REPLACEMENT (Cont)
BRANCHED WIRING HARNESS REPLACEMENT - TM-9-2330-392-14P_90
BRANCHED WIRING HARNESS REPLACEMENT (Cont)
WIRING DIAGRAM
BRANCHED WIRING HARNESS REPAIR
a. TYPICAL PANEL MOUNTING RECEPTACLE REPLACEMENT
b. TYPICAL PLUG REPLACEMENT
c. TERMINAL-TYPE CABLE CONNECTOR REPLACEMENT
e. FEMALE CABLE CONNECTOR (WITH WASHER) REPLACEMENT
Section VII. BRAKE SYSTEM MAINTENANCE
c. INSTALLATION - TM-9-2330-392-14P_99
HANDBRAKE CABLE AND SHEATH REPLACEMENT
HANDBRAKE CABLE AND SHEATH REPLACEMENT (Cont)
SERVICE BRAKE INSPECTION.
SERVICE BRAKE INSPECTION (Con't).
SERVICE BRAKE ADJUSTMENT.
SERVICE BRAKE ADJUSTMENT (Con't)
SERVICE BRAKE ADJUSTMENT (Con't) - TM-9-2330-392-14P_106
SERVICE BRAKE ADJUSTMENT (Con't) - TM-9-2330-392-14P_107
SERVICE BRAKE ADJUSTMENT (Con't) - TM-9-2330-392-14P_108
SERVICE BRAKE ADJUSTMENT (Con't) - TM-9-2330-392-14P_109
SERVICE BRAKESHOE REPLACEMENT.
SERVICE BRAKESHOE REPLACEMENT (Cont). - TM-9-2330-392-14P_111
SERVICE BRAKESHOE REPLACEMENT (Cont). - TM-9-2330-392-14P_112
b. CLEANING AND INSPECTION
c. ASSEMBLY - TM-9-2330-392-14P_114
5. Install travel link
10.   Install spring
15.   Install handbrake cable
WHEEL CYLINDER REPLACEMENT
a. REMOVAL (Con't)
b. CLEANING AND INSPECTION
WHEEL CYLINDER REPLACEMENT (Cont).
BLEEDING HYDRAULIC BRAKE SYSTEM
BLEEDING HYDRAULIC BRAKE SYSTEM (Con't). - TM-9-2330-392-14P_123
4. Secure brake bleeder adapter
BLEEDING HYDRAULIC BRAKE SYSTEM (Cont) - TM-9-2330-392-14P_125
Close brake bleeder valve
BLEEDING HYDRAULIC BRAKE SYSTEM (Cont) - TM-9-2330-392-14P_127
Install cap
BLEEDING HYDRAULIC BRAKE SYSTEM (Con't). - TM-9-2330-392-14P_129
HYDRAULIC BRAKE ACTUATOR ASSEMBLY MAINTENANCE.
b. DISASSEMBLY - TM-9-2330-392-14P_131
Remove four capscrews
CLEANING AND INSPECTION - TM-9-2330-392-14P_133
ASSEMBLY - TM-9-2330-392-14P_134
Install master cylinder
INSTALLATION - TM-9-2330-392-14P_136
HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPAIR.
HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPAIR.(Con't)
CLEANING AND INSPECTION
HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPAIR (Cont).
Install master cylinder
Install two spacers
Remove temporary plug
BREAKAWAY LEVER AND LEAF SPRING REPLACEMENT
MASTER CYLINDER REPLACEMENT
MASTER CYLINDER REPLACEMENT (Cont)
HYDRAULIC BRAKE LINES REPLACEMENT.
HYDRAULIC BRAKE LINES REPLACEMENT (Cont).
FRONT SOLID BRAKE LINE REMOVAL
REAR FLEX BRAKE LINE REMOVAL
REAR SOLID BRAKE LINE REMOVAL
HYDRAULIC BRAKE LINES REPLACEMENT (Con't)
Section VIII. WHEELS AND HUB/BRAKEDRUM MAINTENANCE
WHEEL AND TIRE ASSEMBLY REPLACEMENT
HUB/DRUM, RACE, AND BEARING SEAL MAINTENANCE.
CLEANING AND INSPECTION - TM-9-2330-392-14P_157
ASSEMBLY - TM-9-2330-392-14P_158
RADIAL TIRE, WHEEL, AND RUNFLAT REPAIR
DISASSEMBLY
RADIAL TIRE, WHEEL, AND RUNFLAT REPAIR (Cont) - TM-9-2330-392-14P_161
Position runflat compressor
INSPECTION AND CLEANING
Inspect rim halves
ASSEMBLY - TM-9-2330-392-14P_165
Insert runflat
RADIAL TIRE, WHEEL, AND RUNFLAT REPAIR (Cont) - TM-9-2330-392-14P_167
Lubricate O-ring seal
RADIAL TIRE, WHEEL, AND RUNFLAT REPAIR (Cont).
Tighten locknuts
Section IX. FRAME AND TOWING ATTACHMENT MAINTENANCE
SAFETY CHAIN REPLACEMENT (Cont)
LUNETTE REPLACEMENT.
INSTALLATION - TM-9-2330-392-14P_175
Section X. SHOCK ABSORBER MAINTENANCE
SHOCK ABSORBER REPLACEMENT (Cont) - TM-9-2330-392-14P_177
Remove shock absorber
SHOCK ABSORBER MOUNT BRACKET REMOVAL
SHOCK   ABSORBER   INSTALLATION
SHOCK ABSORBER REPLACEMENT (Cont) - TM-9-2330-392-14P_181
Install capscrew
Section XI. BODY MAINTENANCE
a. TAILGATE REMOVAL
c. TAILGATE LANYARD AND MOUNT REMOVAL
e. TAILGATE LATCH ASSEMBLY REMOVAL
CARGO BODY REPAIR (Con't)
i. CARGO TIEDOWN REMOVAL
k. SHACKLE REMOVAL
m. TAILGATE HINGE REMOVAL
o. TAILGATE LATCHING PIN LANYARD REMOVAL
Section XII. ACCESSORY ITEMS MAINTENANCE
REFLECTOR REPLACEMENT (Con't)
DATA PLATE REPLACEMENT.
SHIPPING PLATE REPLACEMENT
DECONTAMINATION STRAP REPLACEMENT
DECONTAMINATION BRACKET REPLACEMENT (Con't)
SOFT TOP KIT.
SOFT TOP KIT (Cont)
FRONT SUPPORT LEG AND PIVOT REPAIR
b. PIVOT REMOVAL
c. FRONT SUPPORT LEG DISASSEMBLY
Remove pin
d. CLEANING AND INSPECTION
Install washer
f. PIVOT INSTALLATION
g. FRONT SUPPORT LEG INSTALLATION
Section XIII. PAINTING AND IDENTIFICATION MARKING
c. Maintenance Services and Inspection
CARE OF EQUIPMENT IN ADMINISTRATIVE STORAGE.
PREPARATION OF EQUIPMENT FOR SHIPMENT
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
BRANCHED WIRING HARNESS REPLACEMENT - TM-9-2330-392-14P_214
AXLE ASSEMBLY INSPECTION AND REPLACEMENT.
AXLE ASSEMBLY INSPECTION AND REPLACEMENT (Con't)
b. REMOVAL
AXLE ASSEMBLY INSPECTION AND REPLACEMENT (Con't).
c. INSTALLATION - TM-9-2330-392-14P_220
AXLE ASSEMBLY INSPECTION AND REPLACEMENT (Cont).
CARGO BODY REPAIR
CARGO BODY REPAIR (Cont)
d. JOINT DESIGN
f. REPAIR OF NEGLIGIBLE DAMAGE
g. REPAIR BY PATCHING
h. REPAIR BY INSERTION
BRAKE INSPECTION
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
APPENDIX A REFERENCES - TM-9-2330-392-14P_231
OTHER PUBLICATIONS
APPENDIX B MAINTENANCE ALLOCATION CHART
EXPLANATION OF COLUMNS IN THE MAC, SECTION II.
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-392-14P_237
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-392-14P_238
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (TTER)
Section IV. REMARKS - TM-9-2330-392-14P_240
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
BASIC ISSUE ITEMS - TM-9-2330-392-14P_242
APPENDIX D ADDITIONAL AUTHORIZATION LIST
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST
Section II. EXPENDABLE AND DURABLE ITEMS LIST
Section II. EXPENDABLE AND DURABLE ITEMS LIST - Continued
APPENDIX F REPAIR PARTS AND SPECIAL TOOLS LIST
EXPLANATION OF COLUMNS (SECTION II) (Cont) - TM-9-2330-392-14P_250
(2)  Maintenance Code.
(3)   Recoverability    Code.
EXPLANATION OF COLUMNS (SECTION II) (Cont) - TM-9-2330-392-14P_253
a.     National Stock Number Index
HOW TO LOCATE REPAIR PARTS - TM-9-2330-392-14P_255
Section II. REPAIR PARTS LIST - TM-9-2330-392-14P_257
Figure 1. Trailer Lights
Section II. REPAIR PART LIST - Continued
Figure 2. Wiring Harness, Branched
TM-9-2330-392-14P_261
Figure 3. Axle Assembly
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_263
TM-9-2330-392-14P_264
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_265
Figure 5. Service Brakes
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_267
Figure 6. Brake Actuator Assembly (Sheet 1 of 2)
Figure 6. Brake Actuator Assembly (Sheet 2 of 2)
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_271
Figure 7. Brake Drum
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_273
Figure 8. Wheel and Runflat Assembly
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_275
Figure 9. Pneumatic Tire
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_277
Figure 10. Safety Chains
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_279
Figure 11. Landing Gear, Leveling Jacks
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_281
Figure 12. Shock Absorber
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_283
Figure 13. Tailgate (Sheet 1 of 4)
Figure 13. Tailgate (Sheet 2 of 4)
Figure 13. Tailgate (Sheet 3 of 4)
TM-9-2330-392-14P_288
Figure 13. Tailgate (Sheet 4 of 4)
Figure 14. Accessory Items
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_291
Figure 15. Data Plates
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_293
Figure 16. Cargo Body Soft Top Installation Kit
Section II. REPAIR PARTS LIST - Continued - TM-9-2330-392-14P_295
Section III. SPECIAL TOOLS LIST
Section IV. CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX - TM-9-2330-392-14P_300
NATIONAL STOCK NUMBER INDEX - TM-9-2330-392-14P_301
PART NUMBER INDEX - TM-9-2330-392-14P_302
PART NUMBER INDEX - TM-9-2330-392-14P_303
PART NUMBER INDEX - TM-9-2330-392-14P_304
PART NUMBER INDEX - TM-9-2330-392-14P_305
PART NUMBER INDEX - TM-9-2330-392-14P_306
PART NUMBER INDEX - TM-9-2330-392-14P_307
PART NUMBER INDEX - TM-9-2330-392-14P_308
APPENDIX   G LUBRICATION    INSTRUCTIONS
LUBRICATION CHART
LUBRICATION CHART-Continued - TM-9-2330-392-14P_311
LUBRICATION CHART-Continued - TM-9-2330-392-14P_312
TM-9-2330-392-14P_313
Dry cleaning solvent
APPENDIX H TORQUE LIMITS
Table H-1. Torque limits
Table H-2. M1101, M1102, and Trailer Chassis Torque Values.
APPENDIX J MANUFACTURED ITEMS
GLOSSARY - TM-9-2330-392-14P_323

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