CHAPTER 10 BODY AND ACCESSORIES (UNIT) MAINTENANCE10-1. BODY MAINTENANCE TASK SUMMARY (Contd)10-2. FUEL FILLER HOUSING MAINTENANCE10-2. FUEL FILLER HOUSING MAINTENANCE (Contd)10-3. FUEL DOOR REPLACEMENT10-4. FUEL DOOR CATCH REPLACEMENT10-5. HOOD LATCH MAINTENANCEc. Assembly - TM-9-2320-387-24-2_231 O-6. HOOD LATCH BRACKET REPLACEMENTb. Installation - TM-9-2320-387-24-2_2510-7. HOOD LATCH TAPPING BLOCK REPLACEMENT10-8. HOOD PROP ROD AND BRACKET MAINTENANCEe. Installation10-9. HOOD AND HINGE MAINTENANCE10-9. HOOD AND HINGE MAINTENANCE (Contd) - TM-9-2320-387-24-2_3010-9. HOOD AND HINGE MAINTENANCE (Contd) - TM-9-2320-387-24-2_3110-9. HOOD AND HINGE MAINTENANCE (Contd) - TM-9-2320-387-24-2_32c. Alignment10-9.1. JACK RETAINING STRAP REPLACEMENT10-10. OUTER HOOD SEAL REPLACEMENT10-11. SIDE HOOD STOP REPLACEMENT10-12. CENTER HOOD STOP REPLACEMENT10-13. FOOTMAN LOOP AND STRAP MAINTENANCE10-14. CENTER HOOD STOP GUIDE REPLACEMENT10-15. FRONT GRILLE SCREEN REPLACEMENT10-16. GRILLE FRAME REPLACEMENTb. Installation - TM-9-2320-387-24-2_4210-17. HOOD GRILLE AND SCREEN REPLACEMENTlo- 18. HEADLIGHT HOUSING REPLACEMENT1 O-l 8. HEADLIGHT HOUSING REPLACEMENT (Contd)10-19. DOOR HANDLE ASSEMBLY MAINTENANCElo- 19. DOOR HANDLE ASSEMBLY MAINTENANCE (Contd)c. Installation - TM-9-2320-387-24-2_4810-20. FIXED REAR DOOR REPLACEMENT10-21. ENGINE ACCESS COVER FLEXIBLE LATCH AND HOLDDOWN STRIKE REPLACEMENT1 O-22. ENGINE ACCESS COVER MAINTENANCEb. Disassembly - TM-9-2320-387-24-2_521 O-22. ENGINE ACCESS COVER MAINTENANCE (Contd)~~-- ~~ ~~~ 1 O-23. ENGINE LEFT SPLASH SHIELD MAINTENANCE10-23. ENGINE LEFT SPLASH SHIELD MAINTENANCE (Contd)b. Disassembly - TM-9-2320-387-24-2_56d. Installation 10-24. ENGINE RIGHT SPLASH SHIELD MAINTENANCE10-24. ENGINE RIGHT SPLASH SHIELD MAINTENANCE (Contd)c. Assembly - TM-9-2320-387-24-2_60TM-9-2320-387-24-2_611 O-25. ENGINE LEFT SPLASH SHIELD ACCESS COVER REPLACEMENT1 O-26. WINDSHIELD GLASS AND WEATHERSTRIP REPLACEMENT. (Ml 113)b. Installation - TM-9-2320-387-24-2_6410-27. WINDSHIELD GLASS MAINTENANCE (M1114)c. Installation - TM-9-2320-387-24-2_6610-27. WINDSHIELD GLASS MAINTENANCE (M1114) (Contd)1 O-28. WINDSHIELD ASSEMBLY MAINTENANCE (Ml 113)1 O-28. WINDSHIELD ASSEMBLY MAINTENANCE (Ml 113) (Contd)1 O-29. WINDSHIELD RETENTION BRACKET REPLACEMENT1 O-30. LEFT OUTER COWL INSULATION REPLACEMENT10-31. LEFT FRONT COWL INSULATION REPLACEMENT1 O-3 1. LEFT FRONT COWL INSULATION REPLACEMENT (Contd)10-32. RIGHT FRONT COWL INSULATION REPLACEMENT10-33. TUNNEL INTERIOR SIDE INSULATION REPLACEMENT10-34. REAR SEAT FLOOR INSULATION REPLACEMENT10-35. TAILGATE CHAIN AND BRACKETS REPLACEMENTb. Installation - TM-9-2320-387-24-2_781 O-36. CAMOUFLAGE SCREEN STOWAGE STRAPS REPLACEMENT10-37. PIONEER TOOL KIT STOWAGE STRAP AND BRACKET MAINTENANCE1 O-38. TAILGATE REPLACEMENTb. Installation - TM-9-2320-387-24-2_821 O-39. TAILGATE UPPER HINGE REPLACEMENTb. Installation - TM-9-2320-387-24-2_8410-40. DRIVER'S SEAT ASSEMBLY REPLACEMENT1 O-41. -DRIVERS SEAT ASSEMBLY MAINTENANCE1 O-41. DRIVERS SEAT ASSEMBLY MAINTENANCE (Contd)1 O-42. BATTERY BOX COVER CATCH REPLACEMENT10-43. COMPANION SEAT ASSEMBLY AND BAllERY BOX COVER REPLACEMENT1 O-44. COMPANION SEAT ASSEMBLY MAINTENANCE1 O-44. COMPANION SEAT ASSEMBLY MAINTENANCE (Contd)10-45. PASSENGER SEAT REPLACEMENT10-45.1. PASSENGER SEAT MAINTENANCE10-46. THREE POINT SEATBELT BRACKETS REPLACEMENT10-47. THREE POINT SEATBELT MAINTENANCEc. Front Seatbelt Installationd. Rear Seatbelt Removal10-47. THREE POINT SEATBELT MAINTENANCE (Contdl1 O-48. STEERING WHEEL LOCK REPLACEMENT1 O-49. CARGO BULKHEAD REPLACEMENTCARGO BULKHEAD EXTENSION MAINTENANCECARGO BULKHEAD EXTENSION MAINTENANCE (Cont'd)TM-9-2320-387-24-2_10310-52. CARGO TIEDOWN REPLACEMENT10-53. FIRE EXTINGUISHER BRACKET MAINTENANCE10-54. BODY HINGE MOUNT REPLACEMENT 1 O-55. AIRLIFT BRACKET-TO-HOOD SEAL REPLACEMENT10-56. BODY REPAIRb. inspection - TM-9-2320-387-24-2_10910-M. BODY REPAIR (Contd) 10-56. BODY REPAIR (Cont'd) 10-56. BODY REPAIR (Contd)10-56. BODY REPAIR (Cont'd)1 O-57. B-PILLAR REPLACEMENT1 O-58. Ml 3 DECONTAMINATION BRACKETS INSTALLATION10-58. M13 DECONTAMINATION BRACKETS INSTALLATION (Contd)10-58.1. FLOOR DRAIN HOLE PLATE INSTALLATION10-58.1. FLOOR DRAIN HOLE PLATE INSTALLATION (Contd)10-58.2. UNDERBODY PROTECTION KIT REPLACEMENTb. Front Shield Removalc. Intermediate Shield Removal10-58.2. UNDERBODY PROTECTION KIT REPLACEMENT (Contd) - TM-9-2320-387-24-2_122d. Transfer Case Shield Removale. Rear Shield Removalg. Fuel Tank Shield Installation10-58.2. UNDERBODY PROTECTION KIT REPLACEMENT (Contd) - TM-9-2320-387-24-2_126h. Rear Shield Installationi. Transfer Case Shield Installationj. Intermediate Shield Installation10-58.2. UNDERBODY PROTECTION KIT REPLACEMENT (Contd) - TM-9-2320-387-24-2_130k. Front Shield Installationl. Front Skid Plate InstallationSection II. BODY ACCESSORIES MAINTENANCETM 9-2320-387-24-2 1 O-60. WINDSHIELD WIPER ARM PIVOT MAINTENANCE c. Installation - TM-9-2320-387-24-2_13510-61. WINDSHIELD WIPER LINKAGE REPLACEMENT10-62. WINDSHIELD WIPER BLADE AND ARM MAINTENANCETM-9-2320-387-24-2_1381 O-63. WINDSHIELD WIPER SWITCH/MOTOR REPLACEMENT1 O-63. WINDSHIELD WIPER SWITCH/MOTOR REPLACEMENT (Contd)10-64. WINDSHIELD WASHER RESERVOIR AND PUMP ASSEMBLY MAINTENANCE10-64. WINDSHIELD WASHER RESERVOIR AND PUMP ASSEMBLY MAINTENANCE (Contd)10-65. WINDSHIELD WASHER HOSES REPLACEMENT1 O-65. WINDSHIELD WASHER HOSES REPLACEMENT (Contd)1 O-66. WINDSHIELD WASHER NOZZLE REPLACEMENT1 O-66. WINDSHIELD WASHER NOZZLE REPLACEMENT (Contd)10-67. WINDSHIELD DE-ICER, DEFROSTER SWITCH, AND CIRCUIT BREAKER REPLACEMENT10-67. WINDSHIELD DE-ICER, DEFROSTER SWITCH, AND CIRCUIT BREAKER REPLACEMENT (Contd)10-68. REARVIEW MIRROR MAINTENANCE10-68. REARVIEW MIRROR MAINTENANCE (Contd)c. Disassembly - TM-9-2320-387-24-2_15110-68. REARVIEW MIRROR MAINTENANCE (Cont'd)10-69. DRIVERS REARVIEW MIRROR BRACKET MAINTENANCE1 o-70. SUN VISOR MAINTENANCE1 O-71. HEATER OUTLET/INLET PIPING MAINTENANCE1O-71. HEATER OUTLET/INLET PIPING MAINTENANCE (Contd)1 O-72. HEATER SHUTOFF VALVE REPLACEMENT1 O-73. HEATER FAN SWITCH ,REPLACEMEN1 O-74. AIR DUCT ASSEMBLY REPLACEMENT1 O-75. HEATER FAN MOTOR RESISTOR ASSEMBLY REPLACEMENT1 O-75. HEATER FAN MOTOR RESISTOR ASSEMBLY REPLACEMENT (Contd)10-76. HEATER ASSEMBLY REPLACEMENT10-76. HEATER ASSEMBLY REPLACEMENT (Contd)10-76. HEATER ASSEMBLY REPLACEMENT (Cont'd)1 O-77. DEFROST CONTROL REPLACEMT1 O-77. DEFROST CONTROL REPLACEMENT (Contd)1 O-78. HEATER CONTROL REPLACEMENT1 O-78. HEATER CONTROL REPLACEMENT (Contd)10-79. HEATER CONTROL CABLE AND SHUTOFF VALVE ADJUSTMENT10-79. HEATER CONTROL CABLE AND SHUTOFF VALVE ADJUSTMENT (Contd)10-80. HEATER DUCTING REPLACEMENT1 O-80. HEATER DUCTING REPLACEMENT (Contd)1 O-81. DIVERTER BOX MAINTENANCE1 O-8 1. DIVERTER BOX MAINTENANCE (Contd)1 O-82. DEFROSTER DUCTING REPLACEMENT1 O-82. DEFROSTER DUCTING REPLACEMENT (Contd)1 O-83. LEFT DEFROSTER NOZZLE REPLACEMENT1 O-83. LEFT DEFROSTER NOZZLE REPLACEMENT (Contd) 10-84. RIGHT DEFROSTER NOZZLE REPLACEMENT1 O-85. HEATER BOOT REPLACEMENT1 O-86. DIVERTER DUCTING REPLACEMENT1 O-87. HEATER DEFLECTOR REPLACEMENT10-88. HEATER HOSE REPLACEMENT1 O-89. DIVERTER BOX COVER REPLACEMENT1 O-90. A-PILLAR FORMER ASSEMBLY MAINTENANCE1 O-91. SOFT TOP DOOR HINGE REPLACEMENT1 O-92. SOFT TOP DOOR ADJUSTMENT1 O-92. SOFT TOP DOOR ADJUSTMENT (Contd)1 O-93. SOFT TOP REPAIR1 O-93. SOFT TOP REPAIR (Contd)10-94. SOFT TOP DOOR STRIKER REPLACEMENT10-95. DIVERTER MANIFOLD AND HOUSING REPLACEMENT10-95. DIVERTER MANIFOLD AND HOUSING REPLACEMENT (Cont'd)CHAPTER 11 SPECIAL PURPOSE BODIES (UNIT) MAINTENANCE11-1. WEAPON CARRIER BODY MAINTENANCE TASK SUMMARY (Contd) - TM-9-2320-387-24-2_19511-1. WEAPON CARRIER BODY MAINTENANCE TASK SUMMARY (Contd) - TM-9-2320-387-24-2_19611-2. FRONT DOOR AND HINGE REPLACEMENT11-2. FRONT DOOR AND HINGE REPLACEMENT (Contd)11-2.1. REAR DOOR AND HINGE REPLACEMENT11-2.1. REAR DOOR AND HINGE REPLACEMENT (Contd)11-3. DOOR WINDOW REPLACEMENT11-3. DOOR WINDOW REPLACEMENT (Contd) - TM-9-2320-387-24-2_20211-3. DOOR WINDOW REPLACEMENT (Contd) - TM-9-2320-387-24-2_20311-3. DOOR WINDOW REPLACEMENT (Contd) - TM-9-2320-387-24-2_20411-4. DOOR LATCH MAINTENANCE11-4. DOOR LATCH MAINTENANCE (Contd)11-5. DOOR HANDLE REPLACEMENT11-6. DOOR LATCH COVER REPLACEMENT11-7. LOCKING PAWL AND CONNECTING ROD REPLACEMENT11-7. LOCKING PAWL AND CONNECTING ROD REPLACEMENT (Contd)11-8. LOCKING ROD AND DOOR RELEASE HANDLE REPLACEMENT11-8. LOCKING ROD AND DOOR RELEASE HANDLE REPLACEMENT (Contd)11-9. DOOR LATCH ADJUSTMENT11-9. DOOR LATCH ADJUSTMENT (Contd)11-10. DOOR WINDOW SEAL REPLACEMENT1 l- 10. DOOR WINDOW SEAL REPLACEMENT (Contd)11-11. DOOR SEAL AND PULL STRAP REPLACEMENT11-11. DOOR SEAL AND PULL STRAP REPLACEMENT (Contd)11-12. DOOR LATCH CATCH REPLACEMENT11-13. CARGO SHELL DOOR ARMOR MAINTENANCE11-14. CARGO SHELL DOOR MAINTENANCE11-14. CARGO SHELL DOOR MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_222b. Installation - TM-9-2320-387-24-2_22311-14. CARGO SHELL DOOR MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_224c. Adiustment 11-14. CARGO SHELL DOOR MAINTENANCE (Contd)1 l-1 5. CARGO SHELL DOOR WIRE HANDLE LOCK REPLACEMENT1 l- 16. CARGO SHELL DOOR GRAB HANDLE REPLACEMENT11-17. CARGO SHELL DOOR HANDLE LATCH REPLACEMENT1 l-1 8. CARGO SHELL DOOR LATCH MAINTENANCE1 l-1 9. CARGO SHELL DOOR LATCH ROD MAINTENANCE1 1 - 19. CARGO SHELL DOORLATCH ROD MAINTENANCE (Contd)1 l-20. CARGO SHELL DOOR DOVETAIL ASSEMBLY MAINTENANCEl l-20._ CARGO SHELL DOOR DOVETAIL ASSEMBLY MAINTENANCE (Contd)11-21. CARGO SHELL DOOR RETENTION CABLE MAINTENANCE11-21. CARGO SHELL DOOR RETENTION CABLE MAINTENANCE (Cont'd)11-22. CARGO SHELL DOOR GAS SPRING MAINTENANCE1 l-22. CARGO SHELL DOOR GAS SPRING MAINTENANCE (Contd)11-22. CARGO SHELL DOOR GAS SPRING MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_239c. Disassembly - TM-9-2320-387-24-2_24011-22. CARGO SHELL DOOR GAS SPRING MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_24111-23. CARGO SHELL DOOR STRAP MAINTENANCE1 l-24. CARGO SHELL DOOR SEAL REPLACEMENT1 l-25. CARGO SHELL DOOR FRONT STRIKER REPLACEMENT11-26. CARGO SHELL DOOR REAR STRIKER REPLACEMENT1 l-27. CARGO SHELL DOOR REAR STRIKER MQUNTING PLATE REPLACEMENT1 l-28. CARGO SHELL DOOR DOVETAIL SPRING REPLACEMENT11-29. CARGO SHELL DOOR LEFT SIDE GAS SPRING MOUNTING BRACKET MAINTENANCE - TM-9-2320-387-24-2_24811-29. CARGO SHELL DOOR LEFT SIDE GAS SPRING MOUNTING BRACKET MAINTENANCE - TM-9-2320-387-24-2_24911-30. INSULATION PANEL REPLACEMENT11-30. INSULATION PANEL REPLACEMENT (Contd)1 l-3 1. CARGO SHELL DOOR LINER REPLACEMENT1 l-31. CARGO SHELL DOOR LINER REPLACEMENT (Contd)11-32. LEFT SIDE A-PILLAR ARMOR MAINTENANCE11-32. LEFT SIDE A-PILLAR ARMOR MAINTENANCE (Cont'd)11-33. RIGHT SIDE A-PILLAR ARMOR MAINTENANCE11-33. RIGHT SIDE A-PILLAR ARMOR MAINTENANCE (Contd)11-34. LEFT SIDE ROCKER PANEL ARMOR AND INSIDE PROTECTION PLATE MAINTENANCE11-34. LEFT SIDE ROCKER PANEL ARMOR AND INSIDE PROTECTION PLATE MAINTENANCE (Cont'd)11-35. RIGHT SIDE ROCKER PANEL ARMOR AND INSIDE PROTECTION PLATE MAINTENANCE11-35. RIGHT SIDE ROCKER PANEL ARMOR AND INSIDE PROTECTION PLATE MAINTENANCE (Cont'd)11-36. LEFT FRONT UNDERBODY ARMOR MAINTENANCEb. Inspection - TM-9-2320-387-24-2_263c. Installation - TM-9-2320-387-24-2_26411-36. LEFT FRONT UNDERBODY ARMOR MAINTENANCE (Contd)11-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION11-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_267b. New Drivers Side Footwell Inner Armor Installationc. New Front Underbody Armor Installation11-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_27011-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_27111-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_27211-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_27311-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_27411-36.1. LEFT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_27511-37. LEFT REAR UNDERBODY ARMOR MAINTENANCEb. Inspection - TM-9-2320-387-24-2_277c. Installation - TM-9-2320-387-24-2_27811-37. LEFT REAR UNDERBODY ARMOR MAINTENANCE (Contd)11-38. RIGHT FRONT UNDERBODY ARMOR MAINTENANCEb. Inspection - TM-9-2320-387-24-2_281c. Installation - TM-9-2320-387-24-2_28211-38. RIGHT FRONT UNDERBODY ARMOR MAINTENANCE (Contd)11-39. RIGHT REAR UNDERBODY ARMOR MAINTENANCE11-39. RIGHT REAR UNDERBODY ARMOR MAINTENANCE (Contd) - TM-9-2320-387-24-2_285c. Installation - TM-9-2320-387-24-2_28611-39. RIGHT REAR UNDERBODY ARMOR MAINTENANCE (Contd) - TM-9-2320-387-24-2_28711-40. DRIVERS FOOTWELL OUTER ARMOR MAINTENANCE11-40. DRIVERS FOOTWELL OUTER ARMOR MAINTENANCE (Contd)11-40.1. LEFT FOOTWELL OUTER ARMOR INSTALLATION11-40.1. LEFT FOOTWELL OUTER ARMOR INSTALLATION (Contd)11-41. DRIVERS FOOTWELL INNER ARMOR MAINTENANCE11-41. DRIVERS FOOTWELL INNER ARMOR MAINTENANCE (Contd)11-41.1. PASSENGER SIDE FOOTWELL OUTER ARMOR REPLACEMENT11-41.1. PASSENGER SIDE FOOTWELL OUTER ARMOR REPLACEMENT (Contd)11-41.2. PASSENGER SIDE FOOTWELL INNER ARMOR REPLACEMENT11-41.2. PASSENGER SIDE FOOTWELL INNER ARMOR REPLACEMENT (Contd)11-41.3. PASSENGER SIDE UPPER COWL LINER REPLACEMENT11-42. A-BEAM LEFT SIDE ARMOR REPLACEMENT11-42. A-BEAM LEFT SIDE ARMOR REPLACEMENT (Contd)11-43. A-BEAM RIGHT SIDE ARMOR REPLACEMENT11-43. A-BEAM RIGHT SIDE ARMOR REPLACEMENT (Contd)11-44. B-PILLAR ARMOR REPLACEMENT11-44. B-PILLAR ARMOR REPLACEMENT (Contd)11-45. C-PILLAR TOP ARMOR MAINTENANCE11-45. C-PILLAR TOP ARMOR MAINTENANCE (Cont'd)11-46. C-PILLAR BOTTOM LEFT SIDE ARMOR MAINTENANCE1 l-47. TAILGATE ARMOR PLATE REPLACEMENT11-48. FIREWALL ARMOR MAINTENANCE11-48. FIREWALL ARMOR MAINTENANCE (Contd)11-49. COWL ARMOR MAINTENANCE11-49. COWL ARMOR MAINTENANCE (Contd)1 l-50. TURRET ARMOR AND TURRET BEARING HATCH LATCH REPLACEMENT1 l-50. TURRET ARMOR AND TURRET BEARING HATCH LATCH REPLACEMENT (Contd)1 l-51. TURRET ARMOR BRUSH SEAL REPLACEMENT11-52. TURRET ARMOR AND SEAL REPLACEMENT11-53. TURRET DOOR REPLACEMENT1 l-53. TURRET DOOR REPLACEMENT (Contd)11l-54. TURRET BACKREST REPLACEMENT1 l-54. TURRET BACKREST REPLACEMENT (Contd)11-55. TURRET BRAKE AND BASE MAINTENANCE11-56. GUNNER'S SLING AND HOOK REPLACEMENT11-57. TURRET BEARING AND STOP RING MAINTENANCE1 l-57. TURRET BEARING AND STOP RING MAINTENANCE (Contd)11-58. NIGHT VISION LID BUMPER AND BRACKET REPLACEMENT1 l-59. TURRET HATCH PIVOT BASE REPLACEMENT11-60. NIGHT VISION MOUNT REPLACEMENT1 l-60. NIGHT VISION MOUNT REPLACEMENT (Contd)11-61. TURRET HATCH ASSEMBLY COMPONENTS REPLACEMENT e. Protective Bumper Removal1 l-61. TURRET HATCH ASSEMBLY COMPONENTS REPLACEMENT (Contd)1 l-61. TURRET HATCH ASSEMBLY COMPONENTS REPLACEMENT (Contd)1 l-62. TURRET PINTLE MOU.NT MAINTENANCE1 l-62. TURRET PINTLE MOUNT MAINTENANCE (Contd)1 l-63. INTERCOM AND BRACKETS REPLACEMENT11-63. INTERCOM AND BRACKETS REPLACEMENT IContd)11-64. COMMANDERS CONTROL BOX MOUNTING BRACKET REPLACEMENT1 l-65. FIELD GLASSES BRACKET REPLACEMENT11-66. RIFLE SUPPORT MAINTENANCE11-66. RIFLE SUPPORT MAINTENANCE (Contd)11-67. RIFLE MOUNTING CLAMP REPLACEMENT11-68. DOUBLE AMMO BOX TRAY (CALIBER .50) MAINTENANCE11-69. TRIPLE AMMO BOX TRAY (40 MM) REPLACEMENT11-70. WATER CAN TRAY REPLACEMENT11-71. STOWAGE PEDESTAL AND GUNNERS PLATFORM MAINTENANCESection II. SHELTER CARRIER BODY MAINENANCE1 l-73. SHELTER MOUNTING BRACKET REPLACEMENT1 l-74. SHELTER CARRIER TAILGATE BRACKET REPLACEMENT 1 l-75. SHELTER CARRIER TAILGATE REPLACEMENTTM-9-2320-387-24-2_3501 l-77. SHELTER CARRIER TAILGATE CHAIN MAINTENANCE1 l-77. SHELTER CARRIER TAILGATE CHAIN MAINTENANCE (Contd)1 l-78. SHELTER REPLACEMENT1 l-78. SHELTER REPLACEMENT (Contd) 1 l-79. SHELTER SUPPORT ASSEMBLY REPLACEMENT 1 l-79. SHELTER SUPPORT ASSEMBLY REPLACEMENT (Contd)1 l-80. AIR CONDITIONING MAINTENANCE TASK SUMMARY11-81. A/C FRONT AIR DISTRIBUTION DUCT REPLACEMENT11-81. A/C FRONT AIR DISTRIBUTION DUCT REPLACEMENT (Contd)1 l-82. A/C FRONT AIR DISTRIBUTION DUCT REGISTERS REPLACEMENT1 l-83. A/C FRONT EVAPORATOR DRAIN HOSE REPLACEMENT1 l-84. A/C TOGGLE SWITCH AND HARNESS REPLACEMENT1 l-84. A/C TOGGLE SWITCH AND HARNESS REPLACEMENT (Contd)11-85. CONDENSER FAN EXHAUST AND SUPPLY VENT MAINTENANCE11-85. CONDENSER FAN EXHAUST AND SUPPLY VENT MAINTENANCE (Contd)11-86. CONDENSER FAN ACCESS PANEL MAINTENANCE 11-86. CONDENSER FAN ACCESS PANEL MAINTENANCE (Contd)1 l-87. A/C REAR AIR DISTRIBUTION DUCT AND REGISTER MAINTENANCE11-87. A/C REAR AIR DISTRIBUTION DUCT AND REGISTER MAINTENANCE (Contd))11-88. A/C REAR EVAPORATOR DRAIN HOSE REPLACEMENT1 l-90. REAR CARGO DOOR ACCESS1 l-90. REAR CARGO DOOR ACCESS (Contd)CHAPTER 12 SPECIAL PURPOSE KITS (UNIT) MAINTENANCE12-2. ENGINE/CREW COMPARTMENT HEATER HEAT SHIELD REPLACEMENT12-2. ENGINE/CREW COMPARTMENT HEATER HEAT SHIELD REPLACEMENT (Contd)12-3. ENGINE/CREW COMPARTMENT HEATER EXHAUST MUFFLER REPLACEMENT12-4. ENGINE/CREW COMPARTMENT HEATER EXHAUST PIPE REPLACEMENT12-4.1. ENGINE/CREW COMPARTMENT HEATER INLET PIPE REPLACEMENT12-4.1. ENGINE/CREW COMPARTMENT HEATER INLET PIPE REPLACEMENT (Contd)12-5. ENGINE/CREW COMPARTMENT HEATER LOWER HOSE ASSEMBLY REPLACEMENT12-5. ENGINE/CREW COMPARTMENT HEATER LOWER HOSE ASSEMBLY REPLACEMENT (Contd)12-6. ENGINE/CREW COMPARTMENT HEATER OUTLET HOSE ASSEMBLY REPLACEMENT12-6. ENGINE/CREW COMPARTMENT HEATER OUTLET HOSE ASSEMBLY REPLACEMENT (Cont'd)12-7. ENGINE/CREW COMPARTMENT HEATER CIRCULATING PUMP REPLACEMENT12-7. ENGINE/CREW COMPARTMENT HEATER CIRCULATING PUMP REPLACEMENT (Contd)12-8. ENGINE/CREW COMPARTMENT HEATER FUEL LINES REPLACEMENT12-8. ENGINE/CREW COMPARTMENT HEATER FUEL LINES REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_388c. Tank Fuel Line and Supply Tube Removal12-8. ENGINE/CREW COMPARTMENT HEATER FUEL LINES REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_39012-9. ENGINE/CREW COMPARTMENT HEATER FUEL PUMP REPLACEMENT12-9. ENGINE/CREW COMPARTMENT HEATER FUEL PUMP REPLACEMENT (Cont'd)12-10. ENGINE/CREW COMPARTMENT HEATER ASSEMBLY REPLACEMENT12-10. ENGINE/CREW COMPARTMENT HEATER ASSEMBLY REPLACEMENT (Cont'd)12-11. ENGINE/CREW COMPARTMENT HEATER WIRING HARNESS REPLACEMENT12-11. ENGINE/CREW COMPARTMENT HEATER WIRING HARNESS REPLACEMENT (Contd)12-12. ENGINE/CREW COMPARTMENT HEATER CIRCUIT BREAKER REPLACEMENT12-13. ENGINE/CREW COMPARTMENT HEATER CONTROLLER REPLACEMENT12-14. ENGINE/CREW COMPARTMENT HEATER FUEL SYSTEM BLEEDINGSection II. COMMUNICATIONS KITS (UNIT) MAINTENANCE12-17. RADIO RACK AND MOUNTING BRACKETS REPLACEMENT (Contd) - TM-9-2320-387-24-2_40112-17. RADIO RACK AND MOUNTING BRACKETS REPLACEMENT (Contd) - TM-9-2320-387-24-2_402b. Installation - TM-9-2320-387-24-2_40312-17. RADIO RACK AND MOUNTING BRACKETS REPLACEMENT (Contd)12-18. TERMINAL BOARD REPLACEMENT12- 18. TERMINAL BOARD REPLACEMENT (Contd)12-l 9. HEADPHONE MOUNTING BRACKET REPLACEMENT12-20. ANTENNA GROUND STRAP REPLACEMENTb. Installation - TM-9-2320-387-24-2_40912-21. AS 1729/VRC ANTENNA REPLACEMENT12-22. REAR ANTENNA MOUNTING BRACKET REPLACEMENT12-23. AB-652/GR ANTENNA REPLACEMENT12-24. REAR ANTENNA CABLES REPLACEMENT12-24. REAR ANTENNA CABLES REPLACEMENT (Contd) - TM-9-2320-387-24-2_41412-24. REAR ANTENNA CABLES REPLACEMENT (Contd)b. Installation - TM-9-2320-387-24-2_41612-24. REAR ANTENNA CABLES REPLACEMENT (contd)12-24. REAR ANTENNA CABLES REPLACEMENT (Contd) - TM-9-2320-387-24-2_41812-24. REAR ANTENNA CABLES REPLACEMENT (Contd)12-25. POWER CABLE REPLACEMENTb. Installation - TM-9-2320-387-24-2_42112-25. POWER CABLE REPLACEMENT (Contd)Section III. WINCH KIT MAINTENANCE 12-27. FRONT WINCH REPLACEMENT12-27. FRONT WINCH REPLACEMENT (Contd)b. Installation - TM-9-2320-387-24-2_42612-27. FRONT WINCH REPLACEMENT (Contd)12-27.1. 10,500 LB HYDRAULIC WINCH AND BRACKETS REPLACEMENT12-27.1. 10,500 LB HYDRAULIC WINCH AND BRACKETS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_429b. Brackets Removal12-27.1. 10,500 LB HYDRAULIC WINCH AND BRACKETS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_43112-27.1. 10,500 LB HYDRAULIC WINCH AND BRACKETS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_43212-27.1. 10,500 LB HYDRAULIC WINCH AND BRACKETS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_43312-28. WINCH CABLE REPLACEMENT12-28. WINCH CABLE REPLACEMENT (Contd)12-28.1. 10,500 LB HYDRAULIC WINCH CABLE REPLACEMENT12-28.1. 10,500 LB HYDRAULIC WINCH CABLE REPLACEMENT (Cont'd)12-29. WINCH VENT LINE REPLACEMENT12-30. FRONT FAIRLEAD ROLLER BRACKET ASSEMBLY REPLACEMENT12-31. FRONT WINCH CLUTCH ROD REPLACEMEN12-31. FRONT WINCH CLUTCH ROD REPLACEMENT (Contd)12-31.1. 10,500 LB WINCH HYDRAULIC HOSE REPLACEMENT12-31.1. 10,500 LB WINCH HYDRAULIC HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_443b. Installation - TM-9-2320-387-24-2_44412-31.1. 10,500 LB WINCH HYDRAULIC HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_44512-31.1. 10,500 LB WINCH HYDRAULIC HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_44612-32. FRONT WINCH RECEPTACLE BRACKET REPLACEMENT12-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT12-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_44912-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_45012-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_45112-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_452b. Installation - TM-9-2320-387-24-2_45312-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_45412-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_45512-32.1. 10,500 LB HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_45612-33. REAR WINCH REPLACEMENTb. Installations12-33. REAR WINCH REPLACEMENT (Contd)12-34. REAR WINCH VENT LINE REPLACEMENT12-35. REAR FAIRLEAD ROLLER BRACKET ASSEMBLY REPLACEMENT12-36. REAR WINCH CLUTCH CABLE REPLACEMENT12-36.1. 10,500 LB REAR HYDRAULIC WINCH ASSEMBLY AND BRACKETS REPLACEMENT12-36.1. 10,500 LB REAR HYDRAULIC WINCH ASSEMBLY AND BRACKETS REPLACEMENT (Contd) - TM-9-2320-387-24-2_46412-36.1. 10,500 LB REAR HYDRAULIC WINCH ASSEMBLY AND BRACKETS REPLACEMENT (Contd) - TM-9-2320-387-24-2_46512-36.2. 10,500 LB REAR HYDRAULIC WINCH CABLE REPLACEMENT12-36.2. 10,500 LB REAR HYDRAULIC WINCH CABLE REPLACEMENT (Cont'd)12-36.3. 10,500 LB REAR HYDRAULIC WINCH FAIRLEAD ROLLER BRACKET ASSEMBLY REPLACEMENT12-36.3. 10,500 LB REAR HYDRAULIC WINCH FAIRLEAD ROLLER BRACKET ASSEMBLY REPLACEMENT (Cont'd)12-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT12-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47112-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47212-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47312-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47412-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_475b. Installation - TM-9-2320-387-24-2_47612-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47712-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47812-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_47912-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_48012-36.4. 10,500 LB REAR HYDRAULIC WINCH HOSE REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_48112-36.5. 10,500 LB REAR HYDRAULIC WINCH VALVE ASSEMBLY REPLACEMENT12-36.5. 10,500 LB REAR HYDRAULIC WINCH VALVE ASSEMBLY REPLACEMENT (Contd) - TM-9-2320-387-24-2_48312-36.5. 10,500 LB REAR HYDRAULIC WINCH VALVE ASSEMBLY REPLACEMENT (Contd) - TM-9-2320-387-24-2_484b. Installation - TM-9-2320-387-24-2_48512-36.5. 10,500 LB REAR HYDRAULIC WINCH VALVE ASSEMBLY REPLACEMENT (Contd) - TM-9-2320-387-24-2_48612-36.5. 10,500 LB REAR HYDRAULIC WINCH VALVE ASSEMBLY REPLACEMENT (Contd) - TM-9-2320-387-24-2_48712-36.6. 10,500 LB REAR HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT12-36.6. 10,500 LB REAR HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_489b. Installation - TM-9-2320-387-24-2_49012-36.6. 10,500 LB REAR HYDRAULIC WINCH CONTROLLER PLUG REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_491Section IV. DEEP WATER FORDING KIT MAINTENANCE12-38. DEEP WATER FORDING KIT EXHAUST ASSEMBLY MAINTENANCE12-38. DEEP WATER FORDING KIT EXHAUST ASSEMBLY MAINTENANCE (Contd)12-39. AIR CLEANER SHIELD MAINTENANCE12-39. AIR CLEANER SHIELD MAINTENANCE (Contd)TM-9-2320-387-24-2_49712-4 1. AIR CLEANER-TO-SELECTOR VALVE VENT LINE REPLACEMENT12-42. FUEL TANK VENT STACK TUBE REPLACEMENT12-43. SELECTOR VALVE REPLACEMENTb. Installation - TM-9-2320-387-24-2_50112-44. CDR VALVE VENT LINE REPLACEMENT12-45. HYDRO-BOOST VENT LINE REPLACEMENT12-46. DEEP WATER FORDING SENSOR CUP REPLACEMENT12-47. SENSOR CUP VENT LINE REPLACEMENT12-48. POWER STEERING VENT LINE REPLACEMENT12-49. EXHAUST REINFORCEMENT BRACKET REPLACEMENTCHAPTER 13 PREPARATION FOR STORAGE OR SHIPMENTSection II. PREPARATION FOR STORAGE AND SHIPMENT13-8. REPAIR, PAINTING, AND PRESERVATIONCHAPTER 14 TROUBLESHOOTING (DS/GS)TROUBLESHOOTING SYMPTOM INDEX (Cont'd)Table 14-l. Mechanical lTroubleshooting.3. ENGINE STOPS DURING NORMAL OPERATION7. EXCESSIVE ENGINE VIBRATION9. ACCELERATOR PEDAL STICKS OR FULL THROTTLE CANNOT BE OBTAINED14. CRANKCASE OIL DILUTEDTable 14-1. Mechanical l?oubleshooting (Contd) - TM-9-2320-387-24-2_518Table 14-1. Mechanical l?oubleshooting (Contd) - TM-9-2320-387-24-2_51919. l-2 SHIFT FIRM OR ROUGH22. 2-3 SHIFT FIRM OR ROUGH26. NO ENGINE BRAKING - THIRD GEAR27. NO ENGINE BRAKING - SECOND GEAR31. VEHICLE MOVES IN NEUTRAL34. TRANSFER CASE DIFFICULT TO SHIFTWHEELS, SUSPENSION, AND STEERINGSection II. AIR CONDITIONING TROUBLESHOOTINGAIR CONDITIONING TROUBLESHOOTING SYMPTOM INDEXAIR CONDITIONERf. Check condenserAIR CONDITIONER COMPRESSOR4. UNUSUAL NOISE WITH CLUTCH ENGAGEDCHAPTER 15 ENGINE (DS) MAINTENANCE15-3. ENGINE MOUNT AND INSULATOR MAINTENANCE5-3. ENGINE MOUNT AND INSULATOR MAINTENANCE (Contd)c. Assembly - TM-9-2320-387-24-2_53615-3. ENGINE MOUNT AND INSULATOR MAINTENANCE (Contd)d. Installation15-3. ENGINE MOUNT AND INSULATOR MAINTENANCE (Contd)15-4. LEFT CYLINDER HEAD REPAIR15-4. LEFT CYLINDER HEAD REPAIR (Contd)c. Installation - TM-9-2320-387-24-2_542TORQUE SEQUENCE15-5. RIGHT CYLINDER HEAD REPAIR15-5. RIGHT CYLINDER HEAD REPLACEMENT (Cont'd)15-6. CRANKSHAFT PULLEY REPLACEMENT15-7. TORSIONAL DAMPER REPLACEMENTb. Installation - TM-9-2320-387-24-2_54815-8. ROCKER ARM SHAFTS AND PUSHRODS REPLACEMENT15-9. HYDRAULIC VALVE LIFTER REPLACEMENT15-9. HYDRAULIC VALVE LIFTER REPLACEMENT (Contd)15 10. TIMING CHAIN COVER, TIMING CHAIN, AND DRIVE SPROCKETS MAINTENANCEb. Inspection - TM-9-2320-387-24-2_55315-l 0. TIMING CHAIN COVER, TIMING CHAIN, AND DRIVE SPROCKETS MAINTENANCE (Contd)TM-9-2320-387-24-2_55515-l 1. LEFT ROCKER ARM COVER REPLACEMENTASSEMBLY DIAGRAM15 12. RIGHT ROCKER ARM COVER REPLACEMENT15-12. RIGHT ROCKER ARM COVER REPLACEMENT (Cont'd)15-l 3. FRONT COVER OIL SEAL REPLACEMENT15 14. OIL PUMP DRIVE REPLACEMENT15-l 5. OIL PUMP MAINTENANCE15-l 5. OIL PUMP MAINTENANCE (Contd)15 16. LEFT INTAKE MANIFOLD REPLACEMENT15 16. LEFT INTAKE MANIFOLD REPLACEMENT (Contd)15-l 7. RIGHT INTAKE MANIFOLD REPLACEMENT1 5 18. WASTEGATE HOUSING REPLACEMENT15 19. WASTEGATE ACTUATOR REPLACEMENT15-20. INTAKE CROSSOVER REPLACEMENT1521. TURBOCHARGER REPLACEMENT15-2 1. TURBOCHARGER REPLACEMENT (Contd)15-22. GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN)15-22. GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN) (Cont'd)1523. ENGINE INJECTION PUMP TIMING1523. ENGINE INJECTION PUMP TIMING (Contd)15-23. ENGINE INJECTION PUMP TIMING (Cont'd)b. Timing Adjustment1524. ENGINE RUN-IN15-25. ENGINE REPLACEMENT TASK SUMMARY15-26. ENGINE REMOVAL15-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_5811526. ENGINE REMOVAL (Contd)15-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58315-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58415-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58515-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58615-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58715-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58815-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_58915-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59015-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59115-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59215-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59315-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59415-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59515-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59615-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_597TM-9-2320-387-24-2_59815-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_59915-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60015-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60115-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60215-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60315-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60415-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60515-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60615-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_607TM-9-2320-387-24-2_60815-26. ENGINE REMOVAL (Contd) - TM-9-2320-387-24-2_60915-27. ENGINE PREPARATION1527. ENGINE PREPARATION (Contd)1527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6121527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6131527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6141527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6151527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6161527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6171527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6181527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_619b. Assembly - TM-9-2320-387-24-2_6201527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6211527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6221527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_623TM-9-2320-387-24-2_6241527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6251527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6261527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6271527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_6281527. ENGINE PREPARATION (Contd) - TM-9-2320-387-24-2_62915-28. ENGINE INSTALLATION1528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6311528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6321528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6331528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6341528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6351528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6361528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6371528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6381528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6391528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6401528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6411528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6421528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6431528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6441528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6451528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6461528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6471528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6481528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6491528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6501528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6511528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6521528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6531528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6541528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6551528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6561528. ENGINE INSTALLATION (Contd) - TM-9-2320-387-24-2_6571529. ENGINE REPLACEMENT IN SHIPPING/STORAGE CONTAINER1 S-29. ENGINE REPLACEMENT IN SHIPPING/STORAGE CONTAINER (Contd)CHAPTER 16 FUEL SYSTEM (DS) MAINTENANCE16-3. FUEL INJECTION NOZZLE REPLACEMENTb. Installation - TM-9-2320-387-24-2_66316-4. FUEL INJECTION LINES MAINTENANCEd.Bleedingl- ~ 16-5. SERVO ADVANCE SEAL REPLACEMENT16-5. SERVO ADVANCE SEAL REPLACEMENT (Contd)16-6. FUEL INJECTION PUMP MAINTENANCE16-6. FUEL INJECTION PUMP MAINTENANCE (Contd)c. Installation - TM-9-2320-387-24-2_67016-6. FUEL INJECTION PUMP MAINTENANCE (Cont'd)16-7. FUEL INJECTION PUMP COVER REPLACEMENT16-7. FUEL INJECTION PUMP COVER REPLACEMENTb. Installation - TM-9-2320-387-24-2_67416-7. FUEL INJECTION PUMP COVER REPLACEMENT (Contd)16-8. FUEL INJECTION PUMP SHUTOFF SOLENOID MAINTENANCE16-8. FUEL INJECTION PUMP SHUTOFF SOLENOID MAINTENANCE (Contd)16-9. FUEL INJECTION PUMP COLD-ADVANCE SOLENOID MAINTENANCE16-9. FUEL INJECTION PUMP COLD-ADVANCE SOLENOID MAINTENANCE (Contd)16-l 0. ACCELERATOR CABLE MOUNTING BRACKET MAINTENANCE16-l 0. ACCELERATOR CABLE MOUNTING BRACKET MAINTENANCE (Contd)CHAPTER 17 COOLING SYSTEM (DS) MAINTENANCECHAPTER 18 ELECTRICAL SYSTEM (DS) MAINTENANCE18-3. 200~AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR18-3. 200~AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Contd)18-3. ILOO-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Contd)Table 18-3. Alternator Speed and Current Tracking.b. Disassembly - TM-9-2320-387-24-2_68818-3. 200~AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd)c. Static Testing 18-3. 200~AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Contd)e. Assembly18-3. 200-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd)18-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR18-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd) - TM-9-2320-387-24-2_69518-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd) - TM-9-2320-387-24-2_69618-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd) - TM-9-2320-387-24-2_697Table 18-6. Full-Load TestTable 18-8. Regulator Bypass Testb. Disassembly - TM-9-2320-387-24-2_70018-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd) - TM-9-2320-387-24-2_701c. Static Testinge. Assembly18-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd) - TM-9-2320-387-24-2_70418-3.1. 400-AMPERE DUAL VOLTAGE ALTERNATOR TESTING AND REPAIR (Cont'd)18-4. STARTER REPAIR18-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_70718-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_70818-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_70918-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_71018-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_711c. Inspection - TM-9-2320-387-24-2_71218-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_71318-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_71418-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_71518-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_71618-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_717e. Bench Testing and Adjustment - TM-9-2320-387-24-2_718e. Bench Testing and Adjustment - TM-9-2320-387-24-2_71918-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_72018-4. STARTER REPAIR (Contd) - TM-9-2320-387-24-2_72118-5. STE/ICE-R WIRING HARNESS REPLACEMENT - TM-9-2320-387-24-2_72218-5. STE/ICE-R WIRING HARNESS REPLACEMENT - TM-9-2320-387-24-2_723b. Installation - TM-9-2320-387-24-2_72418-5. STE/ICE-R WIRING HARNESS REPLACEMENT (Cont'd)18-5. STE/ICE-R WIRING HARNESS REPLACEMENT (Contd)TM-9-2320-387-24-2_72718-6. ENGINE WIRING HARNESS REPLACEMENT18-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_72918-6. ENGINE WIRING HARNESS REPLACEMENT (Contd)18-6. ENGINE WIRING HARNESS REPLACEMENT (Contd)18-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_73218-6. ENGINE WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_733b. Installation - TM-9-2320-387-24-2_73418-6. ENGINE WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_73518-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_73618-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_73718-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_73818-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_739CHAPTER 19 TRANSMISSION (DS) MAINTENANCE19-3. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL19-3. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (Contd)19-3. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (Contd) - TM-9-2320-387-24-2_74319-3. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (Contd) - TM-9-2320-387-24-2_74419-3. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (Contd) - TM-9-2320-387-24-2_74519-4. TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION19-4. TRANSMlSSiON/TRANSFERCASE ASSEMBLY INSTALLATION (Contd) - TM-9-2320-387-24-2_74719-4. TRANSMlSSiON/TRANSFERCASE ASSEMBLY INSTALLATION (Contd) - TM-9-2320-387-24-2_74819-4. TRANSMlSSiON/TRANSFER CASE ASSEMBLY INSTALLATION (Contd) - TM-9-2320-387-24-2_74919-4. TRANSMlSSiON/TRANSFER CASE ASSEMBLY INSTALLATION (Contd) - TM-9-2320-387-24-2_75019-4. TRANSMlSSiON/TRANSFER CASE ASSEMBLY INSTALLATION (Contd) - TM-9-2320-387-24-2_75119-4. TRANSMlSSiON/TRANSFER CASE ASSEMBLY INSTALLATION (Contd) - TM-9-2320-387-24-2_75219-5. TRANSMISSION PREPARATION19-5. TRANSMISSION PREPARATION (Contd)CHAPTER 20 TRANSFER CASE (DS) MAINTENANCE20-3. TRANSFER CASE REPLACEMENT20-3. TRANSFER CASE REPLACEMENT (Contd)b. Installation - TM-9-2320-387-24-2_75820-3. TRANSFER CASE REPLACEMENT (Contd)20-3. TRANSFER CASE REPLACEMENT (Contd)20-3. TRANSFER CASE REPLACEMENT (Contd)20-4. TRANSFER CASE GUIDE CABLE REPLACEMENT20-4. TRANSFER CASE GUIDE CABLE REPLACEMENT (Contd)CHAPTER 2 1 PROPELLER SHAFTS, AXLES, AND SUSPENSION (DS) MAINTENANCE21-3. DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT2 l-3. DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (Contd)21-4. PINION SEAL REPLACEMENT21-4. PINION SEAL REPLACEMENT (Contd)21-5. DIFFERENTIAL REPLACEMENT2 l-5. DIFFERENTIAL REPLACEMENT (Contd)b. Installation - TM-9-2320-387-24-2_77121-5. DIFFERENTIAL REPLACEMENT (Contd)21-6. GEARED HUB REPAIR21-6. GEARED HUB REPAIR (Contd) - TM-9-2320-387-24-2_77421-6. GEARED HUB REPAIR (Contd)21-6. GEARED HUB REPAIR (Contd)d. Assembly - TM-9-2320-387-24-2_77721-6. GEARED HUB REPAIR (Contd) - TM-9-2320-387-24-2_77821-6. GEARED HUB REPAIR (Contd) - TM-9-2320-387-24-2_77921-6. GEARED HUB REPAIR (Contd) - TM-9-2320-387-24-2_78021-7. CONTROL ARM BUSHING REPLACEMENT21-8. FRONT PROPELLER SHAFT MAINTENANCE2 l-9. DIFFERENTIAL AND AXLE FREE PLAY TOLERANCE INSPECTIONCHAPTER 22 SERVICE BRAKE SYSTEM (DS) MAINTENANCE22-3. BRAKE ROTOR REPAIR22-3. BRAKE ROTOR REPAIR (CONT'D)22-4. DISC BRAKE CALIPER REPAIRc. Inspectiond. Assembly - TM-9-2320-387-24-2_78922-4. DISC BRAKE CALIPER REPAIR (Cont'd)22-5. REAR PARKING BRAKE CALIPER REPAIRc. Inspection - TM-9-2320-387-24-2_792d. Assembly - TM-9-2320-387-24-2_79322-5. REAR PARKING BRAKE CALIPER REPAIR (Cont'd)CHAPTER 23 STEERING SYSTEM (DS) MAINTENANC23-3. POWER STEERING PUMP REPAIR23-3. POWER STEERING PUMP REPAIR (Contd) - TM-9-2320-387-24-2_797d. Assembly - TM-9-2320-387-24-2_79823-3. POWER STEERING PUMP REPAIR (Contd) - TM-9-2320-387-24-2_79923-4. POWER STEERING PUMP AND STEERING GEAR LEAK TESTCHAPTER 24 FRAME (DS) MAINTENANCE24-4. SPLASH SHIELD SUPPORT BRACKET REPLACEMENT24-5. SPRING SEAT REPLACEMENT24-6. FRONT SUSPENSION BRACE REPLACEMENT - TM-9-2320-387-24-2_80424-6. FRONT SUSPENSION BRACE REPLACEMENT - TM-9-2320-387-24-2_80524-7. LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT24-7. LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (Cont'd)24-8. RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT24-8. RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (Cont'd)24-9. RIGHT ENGINE MOUNT BRACKET REPLACEMENT24-9. RIGHT ENGINE MOUNT BRACKET REPLACEMENT (Contd)24- 10. LEFT ENGINE MOUNT BRACKET REPLACEMENT24-10. LEFT ENGINE MOUNT BRACKET REPLACEMENT (Contd24-11. REAR UPPER CONTROL ARM BRACKET REPLACEMENT24-11. REAR UPPER CONTROL ARM BRACKET REPLACEMENT (Contd)224-13. TRANSMISSION CROSSMEMBER SUPPORT BRACKET REPLACEMENTTM-9-2320-387-24-2_81724- 14. REAR-FRONT TIEDOWN BRACKET REPLACEMENT24-14. REAR-FRONT TIEDOWN BRACKET REPLACEMENT (Contd)24-15. DIFFERENTIAL SUPPORT BRACKET AND SIDE MOUNTING BRACKET REPLACEMENT24- 15. DIFFERENTIAL SUPPORT BRACKET AND SIDE MOUNTING BRACKET REPLACEMENT (Contd) - TM-9-2320-387-24-2_821b. Installation - TM-9-2320-387-24-2_82224- 15. DIFFERENTIAL SUPPORT BRACKET AND SIDE MOUNTING BRACKET REPLACEMENT (Contd) - TM-9-2320-387-24-2_82324- 16. FRONT SUSPENSION FRONT CROSSMEMBER REPLACEMENT24-16. iRON SUSPENSION FRONT CROSSMEMBER REPLACEMENT (Contd)24-17. FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT24-17. FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (Cont'd)b.Installation24-17. FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (Contd)24- 18. REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT24- 18. REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (Cont'd)b. Installation - TM-9-2320-387-24-2_83224- 18. REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (Cont'd)24- 19. REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT24- 19. REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT (Contd)24-20. SUSPENSION CROSSMEMBER REPAIR24-20. SUSPENSION CROSiMEMBER REPAIR (Cont'd)24-21. REAR CROSSMEMBER BRACKET AND REAR BODY MOUNT BRACKET REPLACEMENT24-21. REAR CROSSMEMBER BRACKET AND REAR BODY MOUNT BRACKET REPLACEMENT (Contd)24-22. - REAR BUMPER MOUNTING BRACKET AND ,TlEDOWN BRACKET REPLACEMENTCHAPTER 25 SPECIAL PURPOSE BODIES (DS) MAINTENANCE25-3. ROOF PANEL AND RESILIENT MOUNT MAINTENANCE25-3. ROOF PANEL AND RESILIENT MOUNT MAINTENANCE (Contd)25-4. TURRET FRAME REPLACEMENT25-4. TURRET FRAME REPLACEMENT (Contd) - TM-9-2320-387-24-2_845b. Installation - TM-9-2320-387-24-2_84625-4. TURRET FRAME REPLACEMENT (Contd) - TM-9-2320-387-24-2_84725-5. HEADER MAINTENANCE25-5. HEADER MAINTENANCE (Contd)25-6. WINDSHIELD MAINTENANCE 25-6. WINDSHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-2_85125-6. WINDSHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-2_85225-6. WINDSHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-2_85325-6. WINDSHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-2_85425-6. WINDSHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-2_85525-7. CARGO SHELL MAINTENANCE25-7. CARGO SHELL MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_85725-7. CARGO SHELL MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_858c. Installation - TM-9-2320-387-24-2_85925-7. CARGO SHELL MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_86025-7. CARGO SHELL MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_86125-8. CARGO SHELL REPAIR25-B. CARGO SHELL REPAIR (Contd)25-9. C-PILLAR PARTITION MAINTENANCE25-9. C-PILLAR PARTITION MAINTENANCE (Contd) - TM-9-2320-387-24-2_865c. Assembly - TM-9-2320-387-24-2_86625-9. C-PILLAR PARTITION MAINTENANCE (Contd) - TM-9-2320-387-24-2_86725-10. PASSENGER SIDE FOOTWELL OUTER ARMOR MAINTENANCE25-10. PASSENGER SIDE FOOTWELL OUTER ARMOR MAINTENANCE (Contd)25-11. PASSENGER SIDE FOOTWELL INNER ARMOR MAINTENANCE25-11. PASSENGER SIDE FOOTWELL INNER ARMOR MAINTENANCE (Contd)25-12. C-PILLAR DOOR, GUIDES, TRACK, AND DOOR STOP MAINTENANCE25-l 2. C-PILLAR DOOR, GUIDES, TRACK, .AND DOOR STOP MAINTENANCE (Cont'd)c. Installation - TM-9-2320-387-24-2_87425 12. C-PILLAR DOOR, -GUIDES, TRACK, AND DOOR STOP MAINTENANCE (Contd)25-13. PASSENGER SIDE UPPER COWL LINER REPLACEMENT25-13.1. AIR HORN SUPPORT BRACKET REPLACEMENT25-13.2. 10,500 LB HYDRAULIC WINCH REPAIR25-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_87925-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_88025-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_88125-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_88225-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_883c. Inspection - TM-9-2320-387-24-2_88425-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_88525-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_88625-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_887d. Assembly - TM-9-2320-387-24-2_88825-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_88925-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_89025-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_891TM-9-2320-387-24-2_89225-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_89325-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_89425-13.2. 10,500 LB HYDRAULIC WINCH REPAIR (Cont'd) - TM-9-2320-387-24-2_89525-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION25-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_897b. New Passenger Side Footwell Outer Armor Installation25-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_899c. New Passenger Side Footwell Inner Armor and Inner/Outer Cowl Reinforcement Installation25-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_901d. New Right Front Underbody Armor Installation25-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_90325-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_90425-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_90525-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_90625-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_90725-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_90825-13.3. RIGHT FRONT UNDERBODY ARMOR INSTALLATION (Contd) - TM-9-2320-387-24-2_909Section II. AIR CONDITIONING MAINTENANCE25 15. A/C SYSTEM SERVICINGa. hlanifold Gauge Set Installationb. Manifold Gauge Set Removal25-15. A/C SYSTEM SERVICING (Contd)d. Flushing System25-l 5. A/C SYSTEM SERVICING (Contd)e. Evacuating System25-l 5. A/C SYSTEM SERVICING (Contd)f. Charging System25-l 5. A/C SYSTEM SERVICING (Contd)25-16. A/C RECEIVER/DRYER (FRONT) MAINTENANCE25-16. A/C RECEIVER/DRYER (FRONT) MAINTENANCE (Cont'd)25-17. A/C RECEIVER/DRYER (REAR) REPLACEMENT25-17. A/C RECEIVER/DRYER (REAR) REPLACEMENT (Cont'd)25-17.1. A/C RECEIVER/DRYER (REAR) LINES REPLACEMENT25-17.1. A/C RECEIVER/DRYER (REAR) LINES REPLACEMENT (Cont'd)25-18. A/C CONDENSER MAINTENANCE25-18. A/C CONDENSER MAINTENANCE (Contd)2519. A/C CONDENSER FAN AND SHROUD REPLACEMENT25-19. A/C CONDENSER FAN AND SHROUD REPLACEMENT (Cont'd)25-20. A/C COMPRESSOR REPLACEMENT25-20. A/C COMPRESSOR REPLACEMENT (Cont'd)25-20.1. A/C COMPRESSOR MANIFOLD REPLACEMENT25-20.1. A/C COMPRESSOR MANIFOLD REPLACEMENT (Cont'd)25-21. A/C HEATER/EVAPORATOR ASSEMBLY (FRONT) REPLACEMENT25-21. A/C HEATER/EVAPORATOR ASSEMBLY (FRONT) REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_936b. Installation - TM-9-2320-387-24-2_93725-21. A/C HEATER/EVAPORATOR ASSEMBLY (FRONT) REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_93825-22. A/C EVAPORATOR ASSEMBLY (REAR) MAINTENANCE25-22. A/C EVAPORATOR ASSEMBLY (REAR) MAINTENANCE (Contd)25-23. A/C TRINARY SWITCH REPLACEMENT25-23. A/C TRINARY SWITCH REPLACEMENT (Contd)25-24. A/C THERMOSTAT REPLACEMENT25-25. A/C BLOWER MOTOR REPLACEMENT2526. A/C HEATER/EVAPORATOR ASSEMBLY (FRONT) MAINTENANCE25-26. A/C HEATER/EVAPORATOR ASSEMBLY (FRONT) MAINTENANCE_ (Contd) - TM-9-2320-387-24-2_946b. Assembly - TM-9-2320-387-24-2_94725-26. A/C HEATER/EVAPORATOR ASSEMBLY (FRONT) MAINTENANCE_ (Contd) - TM-9-2320-387-24-2_9482527. A C EVAPORATOR ASSEMBLY (REAR) MAINTENANCE25-27. A/C EVAPORATOR ASSEMBLY (REAR) MAINTENANCE (Contd)25-28. A/C CONDENSER ASSEMBLY MAINTENANCE25-28. A/C CONDENSER ASSEMBLY MAINTENANCE (Contd)25-29. A/C EVAPORATOR (REAR) SUPPLY AND RETURN LINE REPLACEMENT25-29. A/C EVAPORATOR (REAR) SUPPLY AND RETURN LINE REPLACEMENT (Contd)25-30. A/C COMPRESSOR HOSE ASSEMBLY MAINTENANCE25-30. A/C COMPRESSOR HOSE ASSEMBLY MAINTENANCE (Cont'd)b. Installation - TM-9-2320-387-24-2_95725-30. A/C COMPRESSOR HOSE ASSEMBLY MAINTENANCE (Contd)25-31. A/C PRESSURE HOSES MAINTENANCE25-31. A/C PRESSURE HOSES MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_960b. Installation - TM-9-2320-387-24-2_96125-31. A/C PRESSURE HOSES MAINTENANCE (Cont'd) - TM-9-2320-387-24-2_96225-32. A/C COOLANT LINE COVERS MAINTENANCE25-32. A/C COOLANT LINE COVERS MAINTENANCE (Contd) - TM-9-2320-387-24-2_964c. Installation - TM-9-2320-387-24-2_96525-32. A/C COOLANT LINE COVERS MAINTENANCE (Contd) - TM-9-2320-387-24-2_96625-33. A/C CONDENSER HOSE ASSEMBLIES REPLACEMENT25-33. A/C CONDENSER HOSE ASSEMBLIES REPLACEMENT (Contd)25-34. A/C AND DE-ICE RELAYS REPLACEMENT25-34. A/C AND DE-ICE RELAYS REPLACEMENT (Contd) - TM-9-2320-387-24-2_970b. Installation - TM-9-2320-387-24-2_97125-34. A/C AND DE-ICE RELAYS REPLACEMENT (Contd) - TM-9-2320-387-24-2_97225-35. A/C WIRING HARNESS AND CABLE MAINTENANCE25-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_97425-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_97525-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_97625-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_97725-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_97825-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_97925-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_980b. Inspection - TM-9-2320-387-24-2_98125-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_982c. Installation - TM-9-2320-387-24-2_98325-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_98425-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_98525-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_98625-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_98725-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_98825-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_98925-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_99025-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_99125-35. A/C WIRING HARNESS AND CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-2_99225-36. ACCESS HOLE COVER PLATE MAINTENANCE25-36. ACCESS HOLE COVER PLATE MAINTENANCE (Contd)25-37. LEFT SIDE TUNNEL INTERIOR INSULATION REPLACEMENT25-37. LEFT SIDE TUNNEL INTERIOR INSULATION REPLACEMENT (Contd)CHAPTER 26 PURPOSE KITS (DS) MAINTENANCE26-3. 9,000 LB WINCH REPAIR26-3. 9,000 LB WINCH REPAIR (Contd)26-3. 9,000 LB WINCH REPAIR (Contd)b. Cleaning c. Inspection 1d. Assembly - TM-9-2320-387-24-2_1003Assembly -(Con't) - TM-9-2320-387-24-2_1004Assembly -(Con't) - TM-9-2320-387-24-2_1005Assembly -(Con't) - TM-9-2320-387-24-2_1006CHAPTER 27 ELECTRICAL SYSTEM (GS) REPAIR27-3. BODY WIRING HARNESS REPLACEMENT27-3. BODY WIRING HARNESS REPLACEMENT (Cont'd)27-3. BODY WIRING HARNESS REPLACEMENT (Contd)27-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101127-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101227-3. BODY WIRING HARNESS REPLACEMENT (Contd)27-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101427-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101527-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101627-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101727-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101827-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_101927-3. BODY WIRING HARNESS REPLACEMENT (Cont'd)27-3. BODY WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_102127-3. BODY WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_102227-3. BODY WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_102327-3. BODY WIRING HARNESS REPLACEMENT (Cont'd) - TM-9-2320-387-24-2_102427-3. BODY WIRING HARNESS REPLACEMENT (Contd]27-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_102627-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_1027b. Installation 27-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_1029b. Installation -(Cont'd)27-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103127-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103227-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103327-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103427-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103527-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103627-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103727-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103827-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_103927-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_104027-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_104127-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_104227-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_104327-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_104427-3. BODY WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-2_1045CHAPTER 28 TRANSMISSION (GS) REPAIR28-3. TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIESb. Holding Fixture Installationc. Speed Sensors Removald. Oil Pan and Filter Assembly Removale. Control Valve Assembly Removal28-3. TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES (Contd)e.1. Control Valve Assembly Removal28-3. TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES (Contd)f. Front Servo Removalh. Parking Lock Pawl and Actuator Assembly Removali. Front End Play Check (Measured)28-3. TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES (Contd)k. Pump Assembly Removal28-3. TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES - TM-9-2320-387-24-2_106028-3. TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES - TM-9-2320-387-24-2_1061n. Direct Clutch Assembly Removalp. Gear Unit Assembly and Rear Band RemovalTM-9-2320-387-24-2_106428-4. TORQUE CONVERTER MAINTENANCE28-4. TORQUE CONVERTER MAINTENANCE (Contd)28-5. TRANSMISSION CASE MAINTENANCE28-5. TRANSMISSION CASE MAINTENANCE (Contd)28-6. PARKING LOCK PAWL AND ACTUATOR ASSEMBLY INSPECTION28-7. REAR BAND AND SELECTIVE THRUST WASHER INSPECTION28-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR28-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR (Contd)a.1. Disassembly28-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR (Contd) - TM-9-2320-387-24-2_1074c. Inspection - TM-9-2320-387-24-2_107528-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR (Contd) - TM-9-2320-387-24-2_1076d. Assembly - TM-9-2320-387-24-2_107728-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR (Contd) - TM-9-2320-387-24-2_1078d.1. Assembly28-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR (Contd) - TM-9-2320-387-24-2_108028-9. CENTER SUPPORT REPAIR28-9. CENTER SUPPORT REPAIR (Cont'd) - TM-9-2320-387-24-2_108228-9. CENTER SUPPORT REPAIR (Cont'd) - TM-9-2320-387-24-2_1083d. Assembly - TM-9-2320-387-24-2_108428-9. CENTER SUPPORT REPAIR (Cont'd) - TM-9-2320-387-24-2_108528-9. CENTER SUPPORT REPAIR (Cont'd) - TM-9-2320-387-24-2_108628-10. DIRECT CLUTCH ASSEMBLY REPAIR28-10. DIRECT CLUTCH ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-2_1088d. Assembly - TM-9-2320-387-24-2_108928-10. DIRECT CLUTCH ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-2_109028-11. FORWARD CLUTCH ASSEMBLY REPAIR28-11. FORWARD CLUTCH ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-2_1092d. Assembly - TM-9-2320-387-24-2_109328-11. FORWARD CLUTCH ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-2_109428-12. FOURTH CLUTCH ASSEMBLY REPAIRe. End Play Measurement 28-13. TURBINE SHAFT AND OVERDRIVE CARRIER ASSEMBLY REPAIR28-l 3. TURBINE SHAFT AND OVERDRIVE CARRIER ASSEMBLY REPAIR (Contd)c. Overrun Clutch Assemblv 28-13. TURBINE SHAFT AND OVERDRIVE CARRIER ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-2_1100h. Overdrive Carrier Inspection 28-13. TURBINE SHAFT AND OVERDRIVE CARRIER ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-2_1102j. Overdrive Unit Assembly28-13. TURBINE SHAFT AND OVERDRIVE CARRIER ASSEMBLY REPAIR (Contd)28-14. INTERMEDIATE CLUTCH ASSEMBLY AND FRONT BAND INSPECTION28-15. FRONT SERVO REPAIR28-16. REAR SERVO REPAIR28-16. REAR SERVO REPAIR (1995) (Contd)28-16.1. REAR SERVO REPAIR28-16.1. REAR SERVO REPAIR (1996-1998) (Contd)28-17. CONTROL VALVE AND ACCUMULATOR HOUSING REPAIR 28- 17. CONTROL VALVE AND ACCUMULATOR HOUSING REPAIR (Contd)c. Control Valve Disassembly28- 17. CONTROL VALVE AND ACCUMULATOR HOUSING REPAIR (Contd)h. Accumulator Housing Assembly28- 17. CONTROL VALVE AND ACCUMULATOR HOUSING REPAIR (Contd)28- 18. OIL PUMP ASSEMBLY REPAIR28- 18. OIL PUMP ASSEMBLY REPAIR (Contd)C. Inspection 28-18. OIL PUMP ASSEMBLY REPAIR (Contd)d. Assembly - TM-9-2320-387-24-2_112128-18. OIL PUMP ASSEMBLY REPAIR (Contd)28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES - TM-9-2320-387-24-2_112328-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd) - TM-9-2320-387-24-2_1124b. Center Support Assembly Installation28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES - TM-9-2320-387-24-2_1126d. Rear Unit End Play Check28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd) - TM-9-2320-387-24-2_1128e. Intermediate Clutch Assembly Installationf. Direct Clutch Assembly Installationh. Fourth Clutch, Turbine Shaft, and Overdrive Carrier Assembly Installation28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd)i. Pump Assembly Installation j. Front Unit End Play Checkk. Front Servo Installation28- 19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd) m. Rear Servo Installationn. Control Valve Assembly Installation (1995-1996)28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd) - TM-9-2320-387-24-2_113928-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd) - TM-9-2320-387-24-2_1140n.1. Control Valve Assembly (1997-1998)28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Contd) - TM-9-2320-387-24-2_1142o. Oil Pan and Filter Assembly Installationr. Torque Converter InstallationCHAPTER 29 TRANSFER CASE (GS) REPAIR29-3. TRANSFER CASE REPAIR29-3. TRANSFER CASE REPAIR (Cont'd) - TM-9-2320-387-24-2_114729-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_114829-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_114929-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115029-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115129-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115229-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115329-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115429-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_1155c. Inspection and Repair29-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115729-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115829-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_115929-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_116029-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_116129-3. TRANSFER CASE REPAIR (Contd)29-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_1163d. Assembly 29-3. TRANSFER CASE REPAIR (Contd)29-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_116629-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_116729-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_116829-3. TRANSFER CASE REPAIR (Contd) - TM-9-2320-387-24-2_116929-3. TRANSFER CASE REPAIR (Cont'd) - TM-9-2320-387-24-2_117029-3. TRANSFER CASE REPAIR (Cont'd)CHAPTER 30 DIFFERENTIAL (GS) REPAIR30-3. DIFFERENTIAL REPAIR30-3. DIFFERENTIAL REPAIR (contd) - TM-9-2320-387-24-2_117430-3. DIFFERENTIAL REPAIR (contd) - TM-9-2320-387-24-2_117530-3. DIFFERENTIAL REPAIR (contd) - TM-9-2320-387-24-2_117630-3. DIFFERENTIAL REPAIR (contd) - TM-9-2320-387-24-2_117730-3. DIFFERENTIAL REPAIR (contd) - TM-9-2320-387-24-2_117830-3. DIFFERENTIAL REPAIR (contd) - TM-9-2320-387-24-2_1179c Inspection 1 30-3. DIFFERENTIAL REPAIR (Contd)d. Assembly - TM-9-2320-387-24-2_1182Table 30-1. Pinion Variance Table (Inches)330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1184330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1185330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1186330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1187330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1188330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_118930-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_119030-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_119130-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1192330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_119330-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_119430-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_119530-3. DIFFERENTIAL REPAIR (Contd) - TM-9-2320-387-24-2_1196CHAPTER 3 1 STEERING SYSTEM (GS) REPAIR31-3. STEERING GEAR REPAIR31-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_120031-3. STEERING GEAR REPAIR (Contd)31-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_120231-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_120331-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_1204c. Housing Group Inspection and Repair31-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_1206f. Valve and Adjuster Group Inspection and Repair31-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_1208g. Assembly31-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_121031-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_121131-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_121231-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_121331-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_1214h. Adjustment31-3. STEERING GEAR REPAIR (Contd) - TM-9-2320-387-24-2_1216CHAPTER 32 FRAME (GS) REPAIRa. General Informationb. Powertrain Lift Sling Installationc. Inspection - TM-9-2320-387-24-2_122032-4. FRAME INSPECTION AND REPAIR (Contd) - TM-9-2320-387-24-2_122132-4. FRAME INSPECTION AND REPAIR (Contd) - TM-9-2320-387-24-2_1222c) Diagonal (skew) measurement.d. Preparation and Materials32-4. FRAME INSPECTION AND REPAIR (Contd)f. Powertrain Lift Sling Removal32-5. RIGHT FRONT BODY MOUNT BRACKET REPLACEMENT32-6. RIGHT INTERMEDIATE BODY MOUNT BRACKET REPLACEMENT32-7. LEFT INTERMEDIATE BODY MOUNT BRACKET REPLACEMENCHAPTER 33 BODY (GS) REPAIR33-3. BODY MOUNT REPLACEMENTLEFT SIDE BODY MOUNT LOCATIONSSection II. BODY REPAIR33-5. GENERAL33-6. INSPECTION (Contd)33-7. RIVET REPLACEMENTd. Rivet Hole Drilling.e. Hole Countersinkingg. Blind Rivet Installationc. Rivet Patterns.d. Joint Designs.Table 33-5. Stop-Drill Sizes for Negligible Cracks. g. Repair by Patching. h. Repair by Insertion33-9. FIBERGLASS REPAIRc. Repair33-10. FLOOR PANEL REPAIR33-11. LEFT FRONT FLOOR PANEL REPAIRb. Metal Strips Fabrication33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_125033-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_125133-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1252c. Left Front Floor Panel Removal33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1254d. Metal Strip A and Insert Panel Assembly33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd)e. Metal Strip C and Insert Panel Assembly33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1258g. Metal Strip B and Insert Panel Assembly33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1260h. Left Front Floor Panel and Insert Panel Drilling33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_126233-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_126333-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1264i. Insert Panel and Left Front Floor Panel Installation33-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_126633-11. LEFT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_126733-12. LEFT REAR FLOOR PANEL REPAIR a. Left Rear Insert Panel Fabrication33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1270b. Reinforcement Strips Fabrication - TM-9-2320-387-24-2_127133-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1272c. Metal Strips Fabrication - TM-9-2320-387-24-2_127333-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_127433-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1275d. Left Rear Floor Panel Removal33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_127733-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1278e. Reinforcement Strip A and Insert Panel Assembly - TM-9-2320-387-24-2_127933-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1280f. Reinforcement Strip B and Insert Panel Assembly33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1282g. Metal Strip C and Insert Panel Assembly - TM-9-2320-387-24-2_128333-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1284h. Metal Strip D and Insert Panel Assembly33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1286i. Metal Strip E and Insert Panel Assembly33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1288j. Metal Strip F and Insert Panel Assembly33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1290k. Left Rear Floor Panel and Insert Panel Drilling33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1292l. Insert Panel and Left Rear Floor Panel Installation33-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_129433-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_129533-12. LEFT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_129633-13. RIGHT FRONT FLOOR PANEL REPAIR33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1298b. Metal Strips Fabrication33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1300c. Right Front Floor Panel Removal33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1302d. Metal Strip A and Insert Panel Assembly33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1304e. Metal Strip B and Insert Panel Assembly33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1306f. Metal Strip C and Insert Panel Assembly33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1308g. Right Front Floor Panel and Battery Tray Drilling33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1310h. Right Front Floor Panel and Insert Panel Drilling33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1312i. Battery Tray Panel and Right Front Floor Panel Installation33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1314j. Insert Panel and Right Front Floor Panel Installation33-13. RIGHT FRONT FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_131633-14. RIGHT REAR FLOOR PANEL REPAIR33-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1318b. Reinforcement Strips Fabrication - TM-9-2320-387-24-2_131933-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1320c. Metal Strips Fabrication - TM-9-2320-387-24-2_132133-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1322d. Right Rear Floor Panel Removal33-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_132433-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1325e. Reinforcement Strip A and Insert Panel Assembly - TM-9-2320-387-24-2_1326f. Reinforcement Strip B and Insert Panel Assemblyg. Metal Strip C and Insert Panel Assembly - TM-9-2320-387-24-2_1328h. Metal Strip E and Insert Panel Assemblyi. Metal Strip D and Insert Panel Assemblyj. Right Rear Floor Panel and Insert Panel Drilling33-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1332k. Insert Panel and Right Rear Floor Panel Installation33-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_133433-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_133533-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_133633-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_133733-14. RIGHT REAR FLOOR PANEL REPAIR (Contd) - TM-9-2320-387-24-2_1338CHAPTER 34 SUSPENSION (GS) MAINTENANCEb. Caster and Camber Adjustment34-3. SUSPENSION ALIGNMENT INSTRUCTIONS (Cont'd)APPENDIX A REFERENCES - TM-9-2320-387-24-2_1342A-6. TECHNICAL MANUALSAPPENDIX B MAINTENANCE ALLOCATION CHART (MAC)B-3. EXPLANATION OF COLUMNS IN THE MAC, SECTION IIB-4. EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION IIISection II. MAINTENANCE ALLOCATlON CHARTSection II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1348Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1349Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1350Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1351Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1352Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1353Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1354Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1355Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1356Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1357Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1358Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1359Section II. MAINTENANCE ALLOCATION CHART (Contd) - TM-9-2320-387-24-2_1360Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-9-2320-387-24-2_1361Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (Cont'd) - TM-9-2320-387-24-2_1362Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (Cont'd) - TM-9-2320-387-24-2_1363Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (Cont'd) - TM-9-2320-387-24-2_1364Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (Cont'd) - TM-9-2320-387-24-2_1365Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (Cont'd) - TM-9-2320-387-24-2_1366Section IV. REMARKS - TM-9-2320-387-24-2_1367APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LISTSection II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2320-387-24-2_1369Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1370Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1371Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1372Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1373Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1374Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1375Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1376Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Contd) - TM-9-2320-387-24-2_1377APPENDIX D ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-2320-387-24-2_1378Table D-1. Manufactured Items Part Number Index (Contd) - TM-9-2320-387-24-2_137910-62. WINDSHIELD WIPER BLADE AND ARM MAINTENANCE (Cont'd)Figure D-3. Towing Pintle Lack ChainFigure D-5. Defroster Flex DuctingFigure D-7. Battery Cable Edge ProtectorFigure D-9. Fuel Supply Hose.Figure D-11. Overflow HoseFigure D-13. INSTRUCTIONS: HOSE PAUT NUMBER 5582479 5583183 5590023 5590024 5590025 5591937 5591938 CUT LENGTH MANUFACIURED FROM NSN IN. 3 76.2 4720-01-186-2358 19 482.6
4720-01-186-2358 23 584.2
4720-01-186-2358 41 1,041.4
4720-01-297-0255 27 685.8
4720-01-271-6955 7-l/4 178.1
4720-01-186-2358 10 254.0
4720-01-186-2358 Transmission Cooling Lines Connector Hoses and Steering Hydraulic System Hoses
igure D-15. Wkdshield Washer HoseFigure D-17. Fuel Drainback Hose.Figure D-19. Fuel Drainback Hose.Figure D-21. Fixed Door Seal.Figure D-23. Anti-Noise Pad.Figure D-25. Windshield Lower SealFigure D-27. lYay Assembly Seal.Figure D-29. Foam Insulation StripFigure D-32. Fuel System Vent LineFigure D-34. Vent Line TubeFigure D-35. Winch Battery CableFigure D-36. Battery Cable Assembly.Figure D-37. 200-Amp Alternator Cable Assembly.Figure D-38. Fuel Filter Bleeder ToolFigure D-39. Protective ShieldFigure D-40. Protective Engine CoverFigure D-41. Cooler Fin Protective CoverFigure D-42. Grab LoopFigure D-43. Body Harness Receptacle Fabrication Figure D-44. Body Harness Connector Fabrication.Figure D-45. Engine Harness Connector Fabrication.Section II. Illustrated Manufacturing Instructions (Cont'd) - TM-9-2320-387-24-2_1408Figure D-46. Engine Harness Receptacle Fabrication.Section II. Illustrated Manufacturing Instructions (Cont'd) - TM-9-2320-387-24-2_1410Figure D-47. Mini-box Bottom Section Drill Procedure.Figure D-47. Mini-box Bottom Section Drill Procedure (Cont'd).Figure D-48. Pre-punched Channel.Figure D-49. Channel, 7.00-in. (177.8 mm) and Terminal Block Assembly.Figure 50. Channel, 6.00-in. (152. mm) and Terminal Block Assembly.Figure 51. Terminal Block Assemblies and Cable Tie Holder Instalation.Figure D-52. Receptacle Plug and Pin AsssembliesFigure D-52. Receptacle Plug and Pin Asssemblies (Cont'd)Assembly Instructions - TM-9-2320-387-24-2_1419Figure D-53. Body, Engine Harness Connector, and Receptacle Instalation.Figure D-54. Receptacle Plug Installation.Figure D-55. Terminal Strip Installation.Figure D-56. Tip Jack Lead Assembly.Figure D-57. Mini-box Top Section Drill ProcedureFigure D-57. Mini-box Top Section Drill Procedure (Cont'd)Figure D-58. Puch Board and Electrical Wire.Figure D-59. Punch Board AssemblyFigure D-60. Test Module Assembly.Figure D-60. Test Module Assembly (Cont'd) - TM-9-2320-387-24-2_1429Figure D-60. Test Module Assembly (Cont'd) - TM-9-2320-387-24-2_1430Figure D-60. Test Module Assembly (Cont'd) - TM-9-2320-387-24-2_1431Figure D-60. Test Module Assembly (Cont'd) - TM-9-2320-387-24-2_1432Figure D-60. Test Module Assembly (Cont'd) - TM-9-2320-387-24-2_1433Figure D-60. Test Module Assembly (Cont'd) - TM-9-2320-387-24-2_1434Figure D-61. Differential Guide Pin, 5992390Figure D-63. Core Shaft Nut Tool, 5992392Figure D-64. Transfer Case Support Stand, 5992393Figure D-65. Power Lift Sling Beam, 5992396Figure D-66. Lift Hook, 5992397Figure D-70. Left Side Bracket, 5992401Figure D-73. POwertrain Lift Sling,5992404Figure D-74. Front Bumper Tow Pintle Plate Assembly (Front), 5992405Figure D-75. Front Bumper Tow Pintle Plate Assembly (Back), 5992406Figure D-76. Modified Box Wrench.Figure D-77. Power Steering Pump and Steering Gear TEst StandFigure D-78. Support Hook,QQS634Figure D-79. Brace, QQ-A-200/18Figure D-81. Bottom Support SlingInstallation Instructions - TM-9-2320-387-24-2_1449Overhead Support SlingFigure D-85. L.H.Transmission Bracket, QQS634Figure D-88. Center Support Beam, QQS741Figure D-91. Engine Support ChainFigure D-93. Outer/Inner Floor SupportAssembly Instructions (Cont'd)Figure D-94. Overheead Support Sling for TransmissionInstallation Instructions - TM-9-2320-387-24-2_1457Figure D-96. Overhead Support Sling for Transmission.Figure D-99. Fuel Supply HoseTurret Bearing SealFigure D-102. Winch Wire Rope AssemblySection II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Cont'd)Figure D-103. HEx WrenchFigure D-104. Open End WrenchFigure D-105. PArking Brake Spring TOllAssembly Instructions - TM-9-2320-387-24-2_1466Figure D-107. Pulley Alignment Tool FabricationFigure D-107. Pulley Alignment Tool Fabrication (Contd).APPENDIX E TORQUE LIMITSTable &I. Torque Limits for Dry Fasteners.Table E-2. Torque Limits for Wet FastenerTable E-3. Torque Limits for Metric Fasteners.APPENDIX E (Contd)APPENDIX F BODY REPAIR MATERIALSTable F-3. Ah73 and AN4 Series Bolts.APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-2320-387-24-2_1476Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1477Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1478Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1479Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1480Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1481Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1482Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1483Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1484Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1485Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1486Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1487Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1488Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1489Section II. MANDATORY REPLACEMENT PARTS (Contd) - TM-9-2320-387-24-2_1490APPENDIX H WIRING DIAGRAMS AND SCHEMATICFigure H-l. Winch Wiring Diagram.FO-1. Electrical System Wiring DiagramSchematicFO-2. A/C Evaporator/Heater Electrical Schematic (M1114)TM-9-2320-387-24-2_1497TM-9-2320-387-24-2_1506