TM 9-2320-387-24-l
5-7. SHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Two cotter pins (Appendix G, Item 33)
Four locknuts (Appendix G, Item 115)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-10
TM 9-2320-387-24P
Equipment Condition
Battery ground cables disconnected (para. 4-68).
Maintenance Level
Unit
1.
2.
3.
4.
5.
NOTE
If shift controls housing assembly is to be reinstalled, tape trunnions
to shift rod to prevent loss of adjustment. Transfer case shift rod
trunnion is removed from shiR rod only if damaged or shift rods are
replaced.
Remove cotter pin (5), washer (61, trunnion (91, and rub strip (8) from transmission shift lever
arm (10). Discard cotter pin (5).
Remove cotter pin (2), washer (31, tnmnion (41, and rub strip (7) from transfer case shift arm (1). Discard
cotter pin (2).
NOTE
Tag leads for installation.
Disconnect two body harness leads 14A/14B (14) from neutral start switch leads 14 (19).
Disconnect body harness lead (17) from shift selector indicator lead 175 (18).
Remove four locknuts (151, washers (161, capscrews (201, and shift controls housing assembly (12)
from body (13). Discard locknuts (15).
1.
Position shift controls housing assembly (12) in body (13) with transmission lever (11) on right, and
install with four capscrews (201, washers (161, and locknuts (15). Tighten locknuts (15) to
6 lb-R (8 Nom).
2.
Connect two body harness leads 14A/14B (14) to neutral start switch leads 14 (19).
3.
Connect body harness lead (17) to shift selector indicator lead 175 (18).
4.
Install rub strip (7) and trunnion (4) on transfer case shift arm (1) with washer (3) and cotter pin (2).
5.
Install rub strip (8) and trunnion (9) on transmission shift lever arm (10) with washer (6) and
cotter pin (5).
5-18
