4-8.2. 400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT
This task covers:
a. Removal
b.
Installation
a. Removal
NOTE
Prior to removal, tag leads for installation.
1.
Remove locknut (7), washer (6), screw (3), clamp (4), and cables (2) and (11) from bracket (5).
Discard locknut (7).
2.
Remove screw (8), clamp (9), and cables (2) and (11) from bracket (10).
3.
Remove three tiedown straps (1) from cables (2) and (11). Discard tiedown straps (1).
4.
Remove nut (12), lockwasher (13), washer (14), and cable (11) from stud (22) on battery box side
panel (15). Discard lockwasher (13).
5.
Remove nut (19), lockwasher (20), washer (18), and cable (2) from stud (17) on buss bar (16).
Discard lockwasher (20).
6.
Remove grommet (21) from battery box side panel (15) and remove cable (2) through battery box
side panel (15).
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Materials/Parts
Locknut (Appendix G, Item 152.2)
Eight lockwashers (Appendix G, Item 238)
Three tiedown straps
(Appendix G, Item 465.1)
Manual References
TM 9-2320-387-10
TM 9-2320-387-24P
Equipment Condition
• Hood raised and secured (TM 9-2320-387-10).
• Battery ground cables disconnected (para. 4-68).
• Engine access cover removed (para. 10-22).
4-18.4
Change 1
TM 9-2320-387-24-1
