CHAPTER 1 INTRODUCTION - TM-9-2320-387-24-1_251-7. METRIC SYSTEMUP-ARMORED CARRIER, W/ SUPPLEMENTAL ARMOR: M1114S250 SHELTER CARRIER: M11131-11. LOCATION AND DESCRIPTION OF MAJOR EXTERIOR COMPONENTS1-12. LOCATION AND DESCRIPTION OF MAJOR INTERIOR COMPONENTS1-12. LOCATION AND DESCRIPTION OF MAJOR INTERIOR COMPONENTS (CONT'D)1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_331- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_341- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_351- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_361- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_371- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_381- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_391- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_401- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_411-14. DIFFERENCES BETWEEN MODELS1-15. TABULATED DATATABULATED DATA (Cont'd) -- ENGINETABULATED DATA (Cont'd) -- TRANSMISSIONWHEELS AND TIRESSection III. PRINCIPLES OF OPERATIONDRIVETRAIN OPERATION - TM-9-2320-387-24-1_48 FUEL SYSTEM OPERATION l-20. COOLING SYSTEM OPERATION. COOLING SYSTEM OPERATION (Contd)STARTING SYSTEM OPERATIONGENERATING SYSTEM OPERATIONBATTERY SYSTEM OPERATIONl-24. WINDSHIELD WIPER/WASHER SYSTEMERVICE/PARKING BRAKE SYSTEM OPERATIONSERVICE BRAKE SYSTEM OPERATIONSERVICE BRAKE SYSTEM OPERATION (Contd)STEERING CONTROL SYSTEM OPERATIONSTEERING CONTROL SYSTEM OPERATION (Contd)SUSPENSION SYSTEM OPERATIONSUSPENSION SYSTEM OPERATION (Contd)Ml 114 AIR-CONDITIONING SYSTEM OPERATION200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLECHAPTER 2 SERVICE AND TROUBLESHOOTING (UNIT) INSTRUCTIONSGENERAL INSPECTION AND SERVICING INSTRUCTIONSGENERAL SERVICE AND INSPECTION PROCEDURESGENERAL SERVICE AND INSPECTION PROCEDURES (Contd)Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWVTable 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_70Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_71Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_72Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_73Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_74Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_75Table 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd).Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_77Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)Table 2-1. Unit Level Preventive Maintenynce CheFks and Services HMMWV (Contd).able 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV(Contd)nit Level Preventive Maintenance Checks and Services HMMWV (Contd)Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)&ble 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_86Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_87Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_88Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_89Table 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)SEMIANNUAL (3,000 MILE) PMCS PARTS LISTBIENNIALLY (12,000 MILE) PMCS PARTS LIST - TM-9-2320-387-24-1_92LUBRICATION TABLE - TM-9-2320-387-24-1_93Section IV. GENERAL MAINTENANCE INSTRUCTIONSCLEANING (Contd)INSPECTION (Cont'd) REPAIR (Contd)GENERAL (Contd)ELECTRICAL/MECHANICAL SYSTEMS TROUBLESHOOTING 1 2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE2-O USE THIS TROUBLESHOOTING GUIDE (CONTD1 2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)2-21. GLOSSARY OF ABBREVIATIONS AND COMMONLY USED TERMSTM-9-2320-387-24-1_1072-22. ELECTRIC CIRCUIT DESCRIPTION (CONTD)12-23. STARTABILITY TESTSDiagnostic Flowchart - TM-9-2320-387-24-1_110Diagnostic Flowchart - TM-9-2320-387-24-1_112REFERENCE INFORMATION2-24. ENGINE RUNNING TESTSDIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_115ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_117ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_119REFERENCE INFORMATION___ENGINE RUNNINGENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_1212-25. COOLING SYSTEM TESTSCOOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_124TEMPERATURE GAUGE - TM-9-2320-387-24-1_125COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_126COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_128REFERENCE INFORMATION ___COOLING FLOWCHART2.26. Lubrication system testsLUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_131REFERENCE INFORMATION___LUBRICATION SYSTEM LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_133REFERENCE INFORMATION ___LUBRICATION SYSTEM2-27. ELECTRICAL TESTSELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_136REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_137ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_138REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_139ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_140REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_141ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_142REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_143ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_144REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_145ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_146REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_147ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_148REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_149BATTERY ENGINE GROUND CIRCUITBODY GROUND CIRCUITFRONT HOOD/LIGHTS GROUND CIRCUITBATTERY CIRCUIT INTERFACEBATTERY STARTER CIRCUIT INTERFACEALTERNATOR INTERFACE___ELECTRICALELECTRICAL ALTERNATOR CIRCUIT INTERFACEGLOW PLUG CIRCUIT INTERFACEELECTRICAL FUEL SYSTEM INTERFACE2-28. FUEL SYSTEM TESTSFUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_160REFERENCE INFORMATION ___FUEL SYSTEM FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_162REFERENCE INFORMATION ___FUEL SYSTEM FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_164REFERENCE INFORMATION___ FUEL SYSTEM FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_166REFERENCE INFORMATIOM___FUEL SYSTEM FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_168REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_169FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_170REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_171FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_172REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_173FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_174REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_175FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_176REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_177FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_178REFERENCE INFORMATION___FUEL SYSTEM FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_180REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_181FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_182REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_183FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_184REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_185FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_186REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_187FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_188REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_189FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_190REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_191FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_192REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_193FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_194REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_195FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_196REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_197FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_198REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_19912-29. AIR INTAKE/EXHAUSTINTAKE AIR/ EXHAUST DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_201REFERENCE INFORMATION___INTAKE AIR/ EXHAUST - TM-9-2320-387-24-1_202INTAKE AIR/ EXHAUST DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_203REFERENCE INFORMATION___INTAKE AIR/ EXHAUST - TM-9-2320-387-24-1_2042-30. COMPRESSION/MECHANICAL TESTSCOMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_206REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_207COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_208REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_209COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_210REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_211COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_212REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_213COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_214REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_2151 2-31. ENGINE COOLING TESTSENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_217REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_218ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_219REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_220ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_221REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_222ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_223REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_224ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_225REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_226ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_227REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_228ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_229REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_230ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_231REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_232ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_233REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_234ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_235REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_236ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_237REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_238ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_239REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_240ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_241REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_242ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_243REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_244ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_245REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_2462-32. ENGINE LUBRICATION TESTSENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_248REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_249ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_250REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_251ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_252REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_2532-33. ALTERNATOR TESTSALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_255REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_256ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_257REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_258ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_259REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_260ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_261REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_262ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_263REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_264ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_265REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_266ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_267REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_268ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_269REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_2702-34. PROTECTIVE CONTROL BOX TESTSPROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHARTREFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_273PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_274REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_275PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_276REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_277PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_278REFERENCE INFORMATION___PROTECTIVE CONTROL BOX.PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_280REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_281PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_282REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_283PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_284REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_285PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_286REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_287PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_288REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_289PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_290REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_291PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_292REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_2932-35. BATTERY CIRCUIT TESTSBATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_295REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_296BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_297REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_298BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_299REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_300BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_301REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_3022-36. STARTER CIRCUIT TESTS STARTER CIRCUIT DIAGNOSTIC FLOWCHART REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_305 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_306REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_307 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_308REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_309 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_310REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_311 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_312REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_313 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_314REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_315 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_316REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_317 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_318REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_319 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_320REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_321 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_322REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_323 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_324REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_325 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_326REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_327 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_328REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_329 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_330REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_331 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_332REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_333 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_334REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_335 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_336REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_337 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_338REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_339 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_340REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_341 STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_342REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_3432-37. GLOW PLUGS CIRCUIT TESTGLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_345REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_346GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_347REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_348GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_349REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_350GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_351REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_352GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_353REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_354GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_355REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_356GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_357REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_35812-38. INSTRUMENTS TESTSINSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_360REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_361INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_362REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_363INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_364REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_365INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_366REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_367INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_368REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_369INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_370REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_371INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_372REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_373INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_375INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_376REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_377INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_378REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_379INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_380REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_381INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_382REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_383INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_384REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_385INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_386REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_387INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_388REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_389INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_390REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_391INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_392REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_393INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_394REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_395INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_396REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_397INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_398REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_399INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_400REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_401INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_402REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_403INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_404REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_405INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_406REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_407INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_408REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_409INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_410REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_411INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_412REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_413INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_414REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_415INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_416REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_417INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_418REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_419INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_420REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_421INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_422REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_423INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_424REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_425INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_426TM-9-2320-387-24-1_427TM-9-2320-387-24-1_428TM-9-2320-387-24-1_429TM-9-2320-387-24-1_430TM-9-2320-387-24-1_431TM-9-2320-387-24-1_432TM-9-2320-387-24-1_433TM-9-2320-387-24-1_434TM-9-2320-387-24-1_435TM-9-2320-387-24-1_436TM-9-2320-387-24-1_437TM-9-2320-387-24-1_438TM-9-2320-387-24-1_439TM-9-2320-387-24-1_440TM-9-2320-387-24-1_441TM-9-2320-387-24-1_442TM-9-2320-387-24-1_443TM-9-2320-387-24-1_444TM-9-2320-387-24-1_445TM-9-2320-387-24-1_446TM-9-2320-387-24-1_447TM-9-2320-387-24-1_448TM-9-2320-387-24-1_449TRANSMISSION SYSTEMREFERENCE INFORMATIONCircuit Description:Low Ratio Errorl CABLE DIAGNOSTICS CHARTl CABLE DIAGNOSTICS CHART /ContdDIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_456BATTERY CIRCUITTRANSMISSION LIGHT CIRCUITBRAKE SWITCH CIRCUITENGINE RPM SENSORTHROTTLE POSITION SENSOR CIRCUITTRANSMISSION INPUT SPEED SENSOR (TISS) ClRCUlTHIGH RESISTANCETORQUE CONVERTER CLUTCH SOLENOID CIRCUIT1-2 SHIFT SOLENOID CIRCUIT SHIFT SOLENOID A2-3 SHIFT SOLENOID CIRCUIT SHIFT SOLENOID BPRESSURE CONTROL SOLENOID CIRCUIT FORCE MOTOR HIGHTRANSMISSION RANGE PRESSURE SWITCH, CIRCUIT PRESSURE SWITCH ATRANSMISSION TEMPERATURE SENSORBRAKE SYSTEM - TM-9-2320-387-24-1_470DOES THE VEHICLE REMAIN STATIONARY USING THE PROCEDURE AT THE RIGHT? (DOES THE PARKING BRAKE WORK?)REFERENCE INFORMATIOAVE YOU TRIED ADJUSTING THE PARKING BRAKE?DJUSTMENT KNOBS THE FLUID IN THE MASTER CYLINDER FREE OF CONTAMINATION AND FILLED TO THE PROPER LEVEL?MASTER CYLINDERARE THE BRAKE PADS FREE VISUAL FROM CONTAMINATION, DIRT, DISTORTION, AND EXCESSIVE WEAR?INNER PADOES THE PROPORTIONING ALVE WORK PROPERLYREFERENCE INFORMATION - TM-9-2320-387-24-1_480S THE FLUID LEVEL IN THE POWER STEERING PUMP RESERVOIR OK?POWER STEERING FLUID INDICATOR AND FILL CAP STEERING SYSTEM TESTSSTEERING SYSTEMREFERENCE INFORMATION - TM-9-2320-387-24-1_485IS THE VEHICLE FREE FROM RATTLING NOISES AND STRANGE VIBRATIONS WHEN TURNING OR GOING OVER ROUGH TERRAIN?REFERENCE INFORMATION - TM-9-2320-387-24-1_487ARE THE TIRES AND WHEELS OK?REFERENCE INFORMATION STEERING SYSTEMIS THE SERPENTINE BELT IN GOOD CONDITION?REFERENCE INFORMATION STEERING SYSTEMARE THE COMPONENTS LISTED AT THE RIGHT CLEAN, TIGHT, AND FREE OF EVIDENCE OF LEAKING FLUID?REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_493IS THE HYDRO-BOOSTER WORKING PROPERLY?REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_495CHECK THE TIE ROD ENDS, CENTER LINK PITMAN ARM AND IDLER ARM, AND ALL OF THE MOUNTING HARDWARE FOR THESE PARTS. ARE THEY ALL OK?REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_497ARE THE CONTROL ARMS AND THEIR BUSHINGS OK?REFERENCE INFORMATION STEERING SYSTEM CONT. - TM-9-2320-387-24-1_499CHECK THE STEERING COLUMN AND THE INTERMIDIATE STEERING SHAFT. ARE THEY OK?REFERENCE INFORMATION STEERING SYSTEM CONT. - TM-9-2320-387-24-1_501DRIVETRAIN TESTSIS THE TRANSMISSION FLUID OK?DRIVETRAIN TESTS REFERENCE INFORMATIONINSPECT THE HALFSHAFTS AND THE CONSTANT VELOCITY (CV) JOINTS. ARE THEY OK?DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_506INSPECT THE FRONT AND REAR DIFFERENTIALS. ARE THEY OK?DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_508WITH THE VEHICLE OFF, HAVE AN ASSISTANT MOVE THE SELECTOR LEVER. DOES THE LINKAGE AT THE TRANSFER CASE WORK PROPERLY?DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_510ARE BOTH PROPELLER SHAFTS AND U-JOINTS OK?DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_512THE PROBLEM IS MOST LIKELY IN THE TRANSFER CASE OR TRANSMISSION. IF YOU FIND NO FAULTS IN THIS TEST CHAIN AND YOU CAME FROM TRANSMISSION, NOTIFY DS MAINTENANCE (CHAPTER 14)DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_514INSPECT THE GEARED HUBS. ARE THEY OK?DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_516DISCONNECT THE SPEEDOMETER CABLE FROM THE TRANSFER CASE. TURN THE CABLE BY HAND. DOES THE SPEEDOMETER RESPOND TO THE CABLE?DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_518WINCH SYSTEM TESTSS WINCH CABLE BOUND?WINCH SYSTEM TESTS REFERENCE INFORMATIONDISCONNECT WINCH CONTROL CABLE. IS CONTINUITY PRESENT BETWEEN COMMON TERMINAL 471 AND 472 IN AND 471 AND 473 OUT?WINCH SYSTEM TESTS REFERENCE INFORMATION - TM-9-2320-387-24-1_523DOES WEAPON STATION ROTATE PROPERLY?WINCH SYSTEM TESTS REFERENCE INFORMATION - TM-9-2320-387-24-1_525DCA TROUBLESHOOTING - TM-9-2320-387-24-1_526WERE YOU RUNNING A FUEL PRESSURE, RPM, OR POWER TEST?DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_528REMOVE THE FUEL PRESSURE TRANSDUCER FROM THE TOP OF THE FUEL FILTER. USE THE STUICE-R IN THE TK MODE TO MEASURE THE FUEL PRESSURE WITH THE 25 PSI (172 kPa) (RED) TRANSDUCER. IS THE FUEL PRESSURE OK?DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_530SEE THE CHART ON THE FOLDOUT PAGE AND PERFORM THE TK MODE TEST FOR THE DCA TEST YOU WERE RUNNING. DOES THE VEHICLE PASS THE TEST?DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_532REMOVE THE TACHOMETER FROM THE ENGINE AND INSPECT IT. IS IT OK?DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_534STEACE-F? TEST PROCEDURESSTE/ICE-R TEST PROCEDURES (Contd)STUICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_537STUICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_538COMPRESSION UNBALANCE TEST #14STUICE-R TEST PROCEDURES (Contd)STEACE-R TEST PROCEDURES (Contd)STEIICE-R TEST PROCEDURES (Contd)STARTER MOTOR VOLTAGE TEST #68STARTER NEGATIVE CABLE VOLTAGE DROP TEST #69STARTER SOLENOID VOLTS TEST #70STARTER CURRENT AVERAGE TEST #71CURRENT FIRST PEAK TEST #72BATTERY INTERNAL RESISTANCE TEST #73STARTER CIRCUIT RESISTANCE TEST #74STUICE-R TEST PROCEDURES (Contd)BATTERY CURRENT TEST #80DC VOLTAGE 0 TO 45 VOLTS TEST #89DC CURRENT 0 TO 1,500 AMPS TEST #90RESISTANCE AND CONTINUITY 0 TO 4,500 OHMS TEST ##91STEACE-R TEST PROCEDURES (Contd)STE/ICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_556STE/lCE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_557STE/lCE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_558STE/ICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_559Table 2 -3. Prompting MessagesCable AssembliesSTEACE-R TEST PROCEDURES (Contd)VEHICLE TESTING - TM-9-2320-387-24-1_563VEHICLE TESTING (Contd)Table 2-6. STE IKE-R GO-Chain TestsTable 2-6. STEIICE-R GO-Chain Tests (Contd)Table 2-6. STE IICE-R GO-Chain Tests (Contd)Table 2-6. STEIICE-R W-Chain Tests (Contd)CHAPTER 3 ENGINE SYSTEMS (UNIT) MAINTENANCEENGINE OIL DIPSTICK TUBE REPLACEMENTENGINE OIL DIPSTICK TUBE REPLACEMENT (Contd)ENGINE OIL FILLER TUBE MAINTENANCEENGINE OIL FILTER ADAPTER MAINTENANCEENGINE Of1 SERVICEENGINE OIL SERVICE (CONT'D) - TM-9-2320-387-24-1_575OIL PAN REPLACEMENTOIL PAN REPLACEMENT (Contd)ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCEENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE [Contd)ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCEENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_581ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_582ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_583CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE - TM-9-2320-387-24-1_584CRANKCASE DEPRESklON REGULATOR (CDR) VALVE AND BRACKET I MAINTENANCE (Contd)CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE (contd)CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE (Contd)CDR VALVE HOSES REPLACEMENTFUEL SYSTEM MAINTENANCE TASK SUMMARY AIR CLEANER ASSEMBLY AND DUST UNLOADER MAINTENANCEAIR CLEANER ASSEMBLY AND DUST UNLOADER MAINTENANCE (Cont'd)AIR CLEANER FILTER ELEMENT SERVICING - TM-9-2320-387-24-1_592AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_593AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_594AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_595AIR HORN REPLACEMENT - TM-9-2320-387-24-1_596AIR HORN REPLACEMENT (Cont'd)AIR HORN-TO-AIR CLEANER ELBOW REPLACEMENT - TM-9-2320-387-24-1_598AIR HORN SUPPORT BRACKET REPLACEMENTAIR RESTRICTION GAUGE REPLACEMENT WEATHERCAP REPLACEMENTAIR INTAKE ASSEMBLY AND BRACKET REPLACEMENTAIR INTAKE ASSEMBLY AND BRACKET REPLACEMENT (Contd)AIR RESTRICTION GAUGE HOSE REPLACEMENTAIR INTAKE AND FUEL PUMP VENT LINES REPLACEMENTDRAINAGE BRACKET REPLACEMENTFUEL INJECTION PUMP BOOT REPLACEMENT - TM-9-2320-387-24-1_607FUEL PUMP REPLACEMENTFUEL PUMP REPLACEMENT (Contd)FUEL TANK AND SHIELD MAINTENANCEFUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_611FUEL TANK AND SHIELD MAINTENANCE (Contd)FUEL TANK AND SHIELD MAINTENANCE, (Contd)FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_614FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_615FUEL TANK AND SHIELD MAINTENANCE (Contd)FUEL TANK AND SHIELD MAINTENANCE (Contd)FUEL TANK AND SHIELD MAINTENANCE (Contd)FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_619FUEL TANK SUPPLY AND RETURN LINES
REPLACEMENTFUEL TANK SUPPLY AND RETURN LINES REPLACEMENT (Contd) AUXILIARY FUEL PICKUP AND RETURN LINES REPLACEMENTAUXILIARY FUEL PICKUP AND RETURN LINES REPLACEMENT (Contd)FUEL TANK VENT LINE AND FILTER REPLACEMENTFUEL TANK VENT LINE AND FILTER REPLACEMENT (Cont'd)FUEL TANK FILLER CAP AND SPOUT MAINTENANCE - TM-9-2320-387-24-1_626FUEL TANK FILLER CAP AND SPOUT MAINTENANCE (Cont'd)FUEL TANK FILLER SPOUT VENT LINE REPLACEMENTFUEL TANK FILLER SPOUT VENT LINE REPLACEMENT (Contd)FILLER SPOUT HOSE REPLACEMENT - TM-9-2320-387-24-1_630FUEL TANK HANGERS REPLACEMENT - TM-9-2320-387-24-1_631FUEL FILTER MAINTENANCE - TM-9-2320-387-24-1_632FUEL FILTER MAINTENANCE (Contd)FUEL FILTER ELEMENT MAIhTENANCEFUEL FILTER ELEMENT MAINTENANCE (Contd) - TM-9-2320-387-24-1_635FUEL FILTER DRAIN HOSE AND VALVE REPLACEMENTFUEL FILTER DRAIN HOSE AND VALVE REPLACEMENT (Contd)FUEL INJECTION PUMP RETURN HOSE CHECK VALVE MAINTENANCEFUEL INJECTION PUMP RETURN HOSE CHECK VALVE MAINTENANCE (Contd)FUEL INJECTION RETURN HOSES REPLACEMENT - TM-9-2320-387-24-1_640FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_641FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_642FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_643FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_644FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_645GLOW PLUG REPLACEMENTRIGHT FUEL INJECTION LINES BRACKET REPLACEMENT - TM-9-2320-387-24-1_647LEFT FUEL INJECTION LINES BRACKET REPLACEMENTSection III. ACCELERATOR SYSTEM MAINTENANCEACCELERATOR LINKAGE MAINTENANCEACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_651ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_652ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_653ACCELERATOR PEDAL REPLACEMENT ENGINE IDLE SPEED ADJUSTMENTHAND THROTTLE CONTROL CABLE AND BRACKET REPLACEMENTHAND THROTTLE CONTROL CABLE AND BRACKET REPLACEMENT (Cont'd)EXHAUST SYSTEM MAINTENANCE TASK SUMMARY 1TAILPIPE REPLACEMENT (Contd)MUFFLER AND CATALYTIC CONVERTER REPLACEMENTMUFFLER AND CATALYTIC CONVERTER REPLACEMENT (Cont'd)EXHAUST PIPE REPLACEMENTEXHAUST PIPE REPLACEMENT (Cord)51.ANiF0~D-TO-TURBOCHARGEREXHAU~T~IPE REPLACEMENTREAR HEAT SHIELD REPLACEMENTTAILPIPE HANGER REPLACEMENTTAILPIPE INSULATOR REPLACEMENTMUFFLER SUPPORT BRACKET MAINTENANCEMUFFLER SUPPORT BRACKET MAINTENANCE (Contd)RIGHT EXHAUST MANIFOLD HEAT SHIELD REPLACEMENTRIGHT EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT (Contd)EXHAUST MANIFOLDS REPLACEMENTEXHAUST MANIFOLDS REPLACEMENT (Contd)RIGHT REAR HEAT SHIELD REPLACEMENTMUFFLER HANGER REPLACEMENTSection V. COOLING SYSTEM MAINTENANCE - TM-9-2320-387-24-1_676COOLING SYSTEM SERVICINGCOOLING SYSTEM SERVICING (Cont'd)RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCERADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_680RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_681RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_682RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_683RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_684AIRLIFT-TO-SHROUD SHIELD ASSEMBLY REPLACEMENTRADIATOR SUPPORTS REPLACEMENT SURGE TANK REPLACEMENTSURGE TANK-TO-RADIATOR VENT HOSE REPLACEMENT - TM-9-2320-387-24-1_688SURGE TANK-TO-WATER CROSSOVER VENT HOSE REPLACEMENTTHERMOSTAT BYPASS HOSE REPLACEMENTFAN DRIVE HOSE AND QUICK-DISCONNECT REPLACEMENTFAN DRIVE HOSE AND QUICK-DISCONNECT REPLACEMENT (Contd)RADIATOR INLET HOSE REPLACEMENTRADIATOR LOWER TUBE ASSEMBLY REPLACEMENT - TM-9-2320-387-24-1_694LOWER RADIATOR HOSE REPLACEMENT - TM-9-2320-387-24-1_695WATER PUMP INLET HOSE REPLACEMENT - TM-9-2320-387-24-1_696SURGE TANK-TO-LOWER RADIATOR TUBE HOSE REPLACEMENT - TM-9-2320-387-24-1_697SURGE TANK OVERFLOW HOSE REPLACEMENT - TM-9-2320-387-24-1_698THERMOSTAT REPLACEMENTWATER PUMP PULLEY REPLACEMENT - TM-9-2320-387-24-1_700WATER PUMP AND ADAPTER PLATE MAINTENANCEWATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd)WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd) - TM-9-2320-387-24-1_703WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd) - TM-9-2320-387-24-1_704WATER CROSSOVER MAINTENANCEWATER CROSSOVER MAINTENANCE (Contd)FAN DRIVE AND FAN BLADE MAINTENANCEFAN DRIVE AND FAN BLADE MAINTENANCE (Contd) - TM-9-2320-387-24-1_708SERPENTINE DRIVEBELT MAINTENANCE - TM-9-2320-387-24-1_709SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_710SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_711SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_712TENSIONER, IDLER PULLEYS, AND MOUNTING HARDWARE REPLACEMENT - TM-9-2320-387-24-1_713TENSIONER, IDLER PULLEYS, AND MOUNTING HARDWARE REPLACEMENT (Contd) - TM-9-2320-387-24-1_714FAN DRIVE FRICTION LINING REPLACEMENTCHAPTER 4 ELECTRICAL SYSTEM (UNIT) MAINTENANCEALTERNATOR PULLEY REPLACEMENT - TM-9-2320-387-24-1_717ALTERNATOR PULLEY REPLACEMENT (Contd)ALTERNATOR/POWER STEERING MOUNTING BRACKET REPLACEMENTALTERNATOR/POWER STEERING MOUNTING BRACKET REPLACEMENT (Contd)PROTECTIVE CONTROL BOX (PCB) REPLACEMENTPROTECTIVE CONTROL BOX (PCB) REPLACEMENT (Contd)200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_724200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_725200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_726200-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT200-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd)200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_730200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_731200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_732200-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT200-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT (Contd)400-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT400-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT (Contd)400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_738400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_739400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_740400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_741400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_742400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_743400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_744400-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT400-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd)Section II. STARTER AND STARTING CONTROL SYSTEM MAINTENANCE ROTARY SWITCH REPLACEMENT (Contd)STARTER REPLACEMENT - TM-9-2320-387-24-1_749STARTER REPLACEMENT (Contd)STARTER REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_751STARTER REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_752CIRCUIT BREAKER REPLACEMENTCIRCUIT BREAKER REPLACEMENT (Contd)Section Ill. INSTRUMENTS, SENDING UNITS, SWITCHES, AND HORN MAINTENANCE INSTRUMENT CLUSTER REPLACEMENTINSTRUMENT CLUSTER REPLACEMENT (Contd)INSTRUMENT PANEL REPLACEMENT INSTRUMENT PANEL REPLACEMENT (Contd)ELECTRICAL GAUGE REPLACEMENT ELECTRICAL GAUGE REPLACEMENT (Contd)SPEEDOMETER/ODOMETER REPLACEMENTSPEEDOMETER/ODOMETER REPLACEMENT (Contd)SPEEDOMETER CABLE REPLACEMENTSPEEDOMETER CABLE REPLACEMENT (Contd) INSTRUMENT CLUSTER LIGHT REPLACEMENT INSTRUMENT CLUSTER LIGHT REPLACEMENT (Contd)WAIT-TO-START LAMP REPLACEMENTWAIT-TO-START LAMP REPLACEMENT (Contd) BRAKE WARNING IAMP REPLACEMENT HIGH-BEAM LAMP REPLACEMENT PARKING BRAKE SWITCH REPLACEMENT HORN SWITCH REPLACEMENTHORN CONTROL BRUSH REPLACEMENT - TM-9-2320-387-24-1_774 HORN REPLACEMENTHORN MOUNTING BRACKET REPLACEMENTENGINE TEMPERATURE SENDING UNIT REPLACEMENTOIL PRESSURE SENDING UNIT MAINTENANCE011 PRESSURE SENDING UNIT MAINTENANCE (Contd)FUEL PRESSURE TRANSDUCER REPLACEMENT - TM-9-2320-387-24-1_780COLD-ADVANCE SWITCH REPLACEMENTFUEL LEVEL SENDING UNIT REPLACEMENT - TM-9-2320-387-24-1_782 FUEL LEVEL SENDING UNIT REPLACEMENT (Contd)GLOW PLUG CONTROLLER REPLACEMENTGLOW PLUG CONTROLLER REPLACEMENT (Contd)FAN TEMPERATURE SWITCH REPLACEMENTTIME-DELAY MODULE REPLACEMENTBACKUP LIGHT SWITCH REPLACEMENTBACKUP LIGHT SWITCH REPLACEMENT (Contd)ENGINE RPM SENSOR REPLACEMENTSection IV. TRANSFER CASE AND TRANSMISSION ELECTRICAL MAINTENANCETRANSFER CASE INDICATOR SWITCH REPLACEMENT TRANSFER CASE INDICATOR LAMP ASSEMBLY REPLACEMENTTRANSMISSION INDICATOR LAMP ASSEMBLY REPLACEMENTFAN CUT-OFF SWITCH REPLACEMENTTRANSMISSION CIRCUIT BREAKERS REPLACEMENTTRANSMISSION CIRCUIT BREAKERS REPlACEMENT (Contd)TRANSMISSION RELAY REPLACEMENTTRANSMISSION RELAY REPLACEMENT (Contd)TRANSMISSION CONTROL MODULE (TCM) REPLACEMENTTRANSMISSION CONTROL MODULE (TCM ) REPLACEMENT (Contd)THROTTLE POSITION (TP) SENSOR MAINTENANCETHROTTLE POSITION (TP) SENSOR MAINTENANCE (Contd)TRANSMISSION INPUT SPEED SENSOR (TISS) AND OUTPUT SPEED SENSOR (TOSS) MAINTENANCETRANSMISSION INPUT SPEED SENSOR (TISS) AND OUTPUT SPEED SENSOR (TOSS) MAINTENANCE (Contd)TRANSMISSION CONTROL MODULE (TCM) CAPACITOR REPLACEMENTSection Vi UGHTING SYSTEM MAINTENANCESERVICE HEADLIGHT LAMP MAINTENANCESERVICE HEADLIGHT LAMP MAINTENANCE (Contd)SERVICE HEADLIGHT ASSEMBLY REPLACEMENTSERVICE HEADUGHT ASSEMBLY REPLACEMENT (Contd)BLACKOUT DRIVE LIGHT ASSEMBLY REPLACEMENTBLACKOUT DRIVE LIGHT ASSEMBLY REPLACEMENT (contd)BLACKOUT DRIVE LIGHT LAMP REPLACEMENTBLACKOUT DRIVE LIGHT LAMP REPLACEMENT (Contd)FRONT COMPOSITE LIGHT ASSEMBLY REPLACEMENTFRONT COMPOSITE LIGHT ASSEMBLY REPLACEMENT (Contd)FRONT COMPOSITE LIGHT LAMP REPLACEMENTREAR COMPOSITE LIGHT LAMP REPLACEMENTSIDE MARKER LIGHT ASSEMBLY REPLACEMENTSIDE MARKER LIGHT ASSEMBLY REPLACEMENT (Contd)REAR COMPOSITE LIGHT ASSEMBLY REPLACEMENTREAR COMPOSITE LIGHT ASSEMBLY REPLACEMENT (Cont'd)MAIN LIGHT SWITCH REPLACEMENTHEADLIGHT BEAM SELECTOR SWITCH AND BRACKET REPLACEMENTSTOPLIGHT/TORQUE CONVERTER CLUTCH BRAKE SWITCH MAINTENANCESTOPLIGHT/TORQUE CONVERTER CLUTCH BRAKE SWITCH MAINTENANCE (Contd)DIRECTIONAL SIGNAL FLASHER REPLACEMENTDIRECTIONAL SIGNAL CONTROL INDICATOR LAMP REPLACEMENTDIRECTIONAL SIGNAL CONTROL REPLACEMENTDIRECTIONAL SIGNAL CONTROL CANCELLING RING REPLACEMENTSERVICE HEADLIGHT AND BLACKOUT DRIVE LIGHT ELECTRICAL CONNECTOR AND GROMMET REPLACEMENTSection VI. BAITERY SYSTEM MAINTENANCE BATTERY CABLE TERMINAL CLAMP REPLACEMENTBATTERY CABLE TERMINAL CLAMP REPLACEMENT (Contd)BATTERY CABLE MAINTENANCEBATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_837BATTERY CABLE MAINTENANCE (Co&d)BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_839BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_840BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_841POWER FEED-THROUGH STUD REPLACEMENTEED-THROUGH STUD REPLACEMENT (Contd)12-VOLT REGULATOR CABLE REPLACEMENT12-VOLT REGULATOR CABLE REPLACEMENT (Contd)12-VOLT REGULATOR CABLE REPLACEMENT (Contd)BUSS BAR REPLACEMENT STARTER POWER CABLES REPLACEMENTSTARTER POWER CABLES REPLACEMENT (Contd) STARTER POWER CABLES REPLACEMENT (Cont'd) STARTER POWER CABLES REPLACEMENT (Co&d)BAITERY HOLDDOWN REPLACEMENTBATTERY HOLDDOWN REPLACEMENT (Cont'd)BATTERY REPLACEMENT AND SERVICINGBATTERY REPLACEMENT AND SERVICING (Contd) BATTERY TRAY MAINTENANCEBATTERY TRAY MAINTENANCE (Contd)SLAVE RECEPTACLE AND CABLE MAINTENANCE SLAVE RECEPTACLE AND CABLE MAINTENANCE (Contd)WINCH POWER CABLE REPLACEMENTWINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_861WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_862WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_863SHUNT REPLACEMENT - TM-9-2320-387-24-1_864SHUNT REPLACEMENT (Contd)HOOD JUMPER WIRING HARNESS REPLACEMENTHOOD JUMPER WIRING HARNESS REPLACEMENT (Contd)OOD JUMPER WIRING HARNESS REPLACEMENT (Contd) HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-1_869HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-1_871WIRING HARNESS CONNECTOR REPAIR - TM-9-2320-387-24-1_872 WIRING HARNESS CONNECTOR REPAIR (Contd)WIRING HARNESS CONNECTOR REPAIR (Contd)CHAPTER 5 TRANSMISSION AND TRANSFER CASE (UNIT) MAINTENANCETRANSMISSION SERVICETRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_877TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_878TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_879TRANSMISSION OIL COOLER LINES REPLACEMENTTRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_881TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_882TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_883TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_884TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_885 TRANSMISSION BYPASS VALVE REPLACEMENTTRANSMISSION BYPASS VALVE REPLACEMENT (Contd)TRANSMISSION OIL DIPSTICK TUBE REPLACEMENTTRANSMISSION OIL DIPSTICK TUBE REPLACEMENT (Contd) NEUTRAL START SWITCH REPLACEMENTNEUTRAL START SWITCH REPLACEMENT (Contd)SHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENTSHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENT (Contd)SHIFT CONTROLS HOUSING ASSEMBLY MAINTENANCESHIFT CONTROLS HOUSING ASSEMBLY MAINTENANCE (Contd)TRANSMISSION SHIFT ROD MAINTENANCETRANSMISSION SHIFT ROD MAINTENANCE (Contd)TRANSMISSION VENT LINE REPLACEMENT TRANSMISSION VENT LINE REPLACEMENT (Contd)SEALED LOWER CONVERTER HOUSING COVER MAINTENANCESEALED LOWER CONVERTER HOUSING COVER MAINTENANCE (Cont'dd)SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE - TM-9-2320-387-24-1_902SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE (Cont'd)TRANSMISSION MOUNT REPLACEMENTTRANSMISSION ROAD TEST TRANSFER CASE SHIFT ROD MAINTENANCE TRANSFER CASE SHIFT ROD MAINTENANCE (Contd) SPEEDOMETER DRIVEN GEAR REPLACEMENTSPEEDOMETER DRIVEN GEAR REPLACEMENT (Contd)TRANSFER CASE OIL SEALS REPLACEMENTTRANSFER CASE OIL SEALS REPLACEMENT (Contd)TRANSFER CASE OIL SEALS REPLACEMENT (Contd)TRANSFER CASE VENT LINE REPLACEMENTCHAPTER 6 SHAFTS, AXLES, AND SUSPENSION (UNIT) MAINTENANCEFRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd) FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Contd)FRONT PROPEUER SHAFT ASSEMBLY MAINTENANCE (Cont'd) FRONT PROPELLER SHAFT ASSEMBLY REPAIR FRONT PROPELLER SHAFT ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-1_920REAR PROPELLER SHAFT MAINTENANCE - TM-9-2320-387-24-1_921REAR PROPELLER SHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_922UNIVERSAL JOINT REPAIR - TM-9-2320-387-24-1_923UNIVERSAL JOINT REPAIR (Contd)Section II. FRONT AND REAR AXLES MAINTENANCE HALFSHAFT MAINTENANCEHALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_927HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_928 HALFSHAFT MAINTENANCE (Contd)HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_930HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_931HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_932GEARED HUB SIDE COVER MAINTENANCEGEARED HUB SIDE COVER MAINTENANCE (Contd)GEARED HUB REPLACEMENT - TM-9-2320-387-24-1_935GEARED HUB REPLACEMENT (Contd)GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_937GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_938GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_939GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_940GEARED HUB INPUT SEAL REPLACEMENTGEARED HUB INPUT SEAL REPLACEMENT (Contd)GEARED HUB SPINDLE SEAL REPLACEMENT - TM-9-2320-387-24-1_943GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_944GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_945GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_946GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_947GEARED HUB SPINDLE BEARING ADJUSTMENT - TM-9-2320-387-24-1_948GEARED HUB SPINDLE BEARING ADJUSTMENT (Cont'd) - TM-9-2320-387-24-1_949GEARED HUB SPINDLE BEARING ADJUSTMENT (Cont'd) - TM-9-2320-387-24-1_950WHEEL STUD REPLACEMENTDIFFERENTIAL VENT LINE REPLACEMENTREAR GEARED HUB VENT LINE REPLACEMENTREAR GEARED HUB VENT LINE REPLACEMENTFRONT GEARED HUB VENT LINE REPLACEMENTFRONT GEARED HUB VENT LINE REPLACEMENT (Contd)STEERING STOP MAINTENANCE STEERING STOP MAINTENANCE (contd) DIFFERENTIAL COVER MAINTENANCE DIFFERENTIAL COVER MAINTENANCE (Contd)Section Ill. SUSPENSION MAlNTENANCESTABILIZER BAR REPLACEMENTSTABILIZER BAR LINK REPLACEMENTRADIUS ROD REPLACEMENTUPPER BALL JOINT MAINTENANCEUPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_966UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_967UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_968LOWER BALL JOINT MAINTENANCELOWER BALL JOINT MAINTENANCE (Contd)UPPER CONTROL ARM REPLACEMENT - TM-9-2320-387-24-1_971UPPER CONTROL ARM REPLACEMENT (Contd) LOWER CONTROL ARM REPLACEMENTLOWER CONTROL ARM REPLACEMENT (Contd)COIL SPRING REPLACEMENTCOIL SPRING REPLACEMENT (Contd)SHOCK ABSORBER REPLACEMENTSHOCK ABSORBER REPLACEMENT (Cont'd)SHOCK ABSORBER REPLACEMENT (Contd) - TM-9-2320-387-24-1_979SHOCK ABSORBER REPLACEMENT (Contd)SHOCK ABSORBER REPLACEMENT (Contd) - TM-9-2320-387-24-1_981CHAPTER 7 BRAKE SYSTEM (UNIT) MAINTENANCESERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONSSERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Contd)SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Cont'd) - TM-9-2320-387-24-1_985SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Cont'd) - TM-9-2320-387-24-1_986SERVICE BRAKE PAD MAINTENANCE - TM-9-2320-387-24-1_987SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_988SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_989SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_990SERVICE BRAKE CALIPER MAINTENANCESERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_992SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_993SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_994MASTER CYLINDER MAINTENANCEMASTER CYLINDER MAINTENANCE (Contd)HYDRO-BOOSTER REPLACEMENTHYDRO-BOOSTER REPLACEMENT (Contd) BRAKE LINES REPLACEMENT7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1000c. Rear Caliper-to-Intermediate Brake Line Removal7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1002e. Caliper-to-Intermediate Support Brackets Removal7-7. BRAKE LINES REPLACEMENT (Contd)i. Intermediate Brake I ine Removalj. Intermediate Brake Line Installationl. Proportioning Valve-to-Union Brake Line Installation7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_10087-8. BRAKE PRESSURE LIMITER VALVE REPLACEMENT7-8. BRAKE PRESSURE LIMITER VALVE REPLACEMENT (Contd)7-9. SERWE BRAKE PEDAL REPLACEMENT7-9. SERVICE BRAKE PEDAL REPLACEMENT (Contd)7-10. PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENTd. Proportioning Valve Installation7-l 1. BRAKE PROTECTION GUARDS REPLACEMENT7-11. BRAKE PROTECTION GUARDS REPLACEMENT (Contd)7-12. SERVICE BRAKE ROTOR REPLACEMENTSection II. REAR DUAL SERVICE/PARKING BRAKE SYSTEM MAINTENANCE7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1020b. Cleaning and Inspection - TM-9-2320-387-24-1_10217-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_10227-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1024b. Cleaning and Inspection - TM-9-2320-387-24-1_10257-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_10267- 16. RIGHT PARKING BRAKE CABLE REPLACEMENT7-l 6. RIGHT PARKING BRAKE CABLE REPLACEMENT (Contd)7-17. LEFT PARKING BRAKE CABLE/MOUNTING BRACKET REPLACEMENT7-17. LEFT PARKING BRAKE CABLE/MOlJNTING BRACKET REPLACEMENT (Contd)b. Installation - TM-9-2320-387-24-1_10317- 17. LEFT PARKING BRAKE CABLE/MOUNTING BRACKET REPLACEMENT (Contd)7-18. REAR DUAL SERVICE/PARKING BRAKE ROD REPLACEMENT7-18. REAR DUAL SERVICE/PARKING BRAKE ROD REPLACEMENT (Contd)7-19. REAR DUAL SERVICE/PARKING BRAKE ADJUSTMENT7-19. REAR DUAL SERVICE/PARKING BRAKE ADJUSTMENT (Contd)7-20. PARKING BRAKE LEVER REPLACEMENT7-20. PARKING BRAKE LEVER REPLACEMENT (Contd)CHAPTER 8 WHEELS AND STEERING (UNIT) TM 9-2320-387-24-l MAINTENANCE8-2. JACKING INSTRUCTIONS8-2. JACKING INSTRUCTIONS (Contd) - TM-9-2320-387-24-1_1041e. Raising Rear of Vehicle8-2. JACKING INSTRUCTIONS (Contd) - TM-9-2320-387-24-1_10438-3. WHEEL REPLACEMENT8-3. WHEEL REPLACEMENT (Contd)8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Contd)8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Contd)b. Inspection and Cleaning8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFIAT MAINTENANCE (Contd)d. Assembly - TM-9-2320-387-24-1_10518-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd)8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_10538-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_10548-5. RUNFLAT COMPRESSOR (P/N J39250) BELT REPLACEMENT8-6. RUNFIAT COMPRESSOR (P/N 528236) BELT REPLACEMENT8-7. INNER RIM STUD MAINTENANCEc. Installation - TM-9-2320-387-24-1_10588-7. INNER RIM STUD MAINTENANCE (Contd)8-8. TIRE BALANCING8-8. TIRE BALANCING (Contd)8-9. FRONT WHEEL TOE-IN ALIGNMENT8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1063b. Toe-in Check8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1065c. Toe-in Adjustment8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_10678-10. REAR WHEEL TOE-OUT ALIGNMENT8-10. REAR WHEEL TOE-OUT ALIGNMENT (Contd)b. Toe-out Check8-l 0. REAR WHEEL TOE-OUT ALIGNMENT (Contd)c. Toe-out AdjustmentSection II. STEERING COMPONENTS MAINTENANCE8- 12. STEERING WHEEL REPLACEMEN8-13. TIE ROD MAINTENANCEb. Disassembly8-l 3. TIE ROD MAINTENANCE (Contd)8-14. PITMAN ARM REPLACEMENT8- 14. PITMAN ARM REPLACEMENT (Contd)8- 15. CENTER LINK REPLACEMENT8-15. CENTER LINK REPLACEMENT (Contd)8-16. TIE ROD END REPLACEMENT8-16. TIE ROD END REPLACEMENT (Contd)8-17. IDLER ARM MAINTENANCE8- 17. IDLER ARM MAINTENANCE (Contd)c. Inspection - TM-9-2320-387-24-1_1086 8-17. IDLER ARM MAINTENANCE (Contd)8- 18. STEERING COLUMN REPLACEMENT8- 18. STEERING COLUMN REPLACEMENT (Cont'd)b. Installation - TM-9-2320-387-24-1_10908-18. STEERING COLUMN REPLACEMENT (Contd)8-19. INTERMEDIATE STEERING SHAFT REPLACEMENT8-19. INTERMEDIATE STEERING SHAFT REPLACEMENT (Contd)8-20. STEERING GEAR REPLACEMENT8-20. STEERING GEAR REPLACEMENT (Contd) - TM-9-2320-387-24-1_1095b. Installation - TM-9-2320-387-24-1_10968-20. STEERING GEAR REPLACEMENT (Contd) - TM-9-2320-387-24-1_10978-21. STEERING SHAFT U-JOINT REPLACEMENT8-21. STEERING SHAFT U-JOINT REPLACEMENT (Contd)8-22. INTERMEDIATE STEERING SHAFT CLOSE-OFF AND RETAINER REPLACEMENT8-22. INTERMEDIATE STEERING SHAFT CLOSE-OFF AND RETAINER REPLACEMENT (Cont'd)8-23. POWER STEERING PUMP AND PULLEY REPLACEMENT8-23. POWER STEERING PUMP AND PULLEY REPLACEMENT (Contd)8-24. POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSE REPLACEMENT8-24. POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSE REPLACEMENT (Contd)8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE (Contd)8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE (Cont'd)a-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE hUMTENANCE (Contd)8-26. POWER STEERING COOLER HOSE REPLACEMENT8-26. POWER STEERING COOLER HOSE REPLACEMENT (Contd)8-27. POWER STEERING SYSTEM BLEEDING8-28. POWER STEERING RELIEF VALVE CARTRIDGE MAINTENANCEc InstallationCHAPTER 9 FRAME (UNIT) MAINTENANCE9-2. FRONT BUMPER AND TOWING BRACKETS REPLACEMENT 9-3. FRAME EXTENSION REPLACEMENT 9-4. TIEDOWN RING REPLACEMENT 9-5. RADIATOR FRONT MOUNT BRACKET REPLACEMENT 9-6. REAR BUMPER BRACE REPLACEMENT9-6. REAR BUMPER BRACE REPLACEMENT (Contd)9-7. REAR BUMPER REPLACEMENT9-7. REAR BUMPER REPLACEMENT (Contd)9-8. REAR BUMPER INNER MOUNTING BRACKET REPLACEMENT9-9. TOWING PINTLE MAINTENANCE9-9. TOWING PINTLE MAINTENANCE (Contd)d. Assembly - TM-9-2320-387-24-1_1127e. Installation9-9. TOWING PINTLE MAINTENANCE (Contd)O-10. TRANSMISSION MOUNT CROSSMEMBER REPLACEMENT9- 10. TRANSMISSION MOUNT CROSSMEMBER REPLACEMENT (Contd)TM-9-2320-387-24-1_1155DO-1 Fuel System Functional Flow and Locations of Parts DiagramsFO-4 Cooling Functional Flow and Location of Parts DiagramsFO-5 Engine Lubrication Functional Flow and Location of Parts DiagramsFO-6 Alternator Functional Flow and Location of Parts DiagramsFO-7 Battery Functional Flow and Location of Parts DiagramsFO-8 Starter Circuit Functional Flow and Location of Parts DiagramsFO-9 Glow Plugs Functional Flow and Location of Parts DiagramsFO-10 Instruments Functional Flow and Location of Parts DiagramsFO-11 Lights Functional Flow and Location of Parts DiagramsFO-12 Brakes Functional Flow and Location of Parts DiagramsFO-13 Steering Functional Flow and Location of Parts DiagramsFO-14 Drivetrain Functional Flow and Location of Parts DiagramsFO-51 DCA Functional Flow and Location of Parts Diagrams