10-92.1. DIVERTER MANIFOLD AND HOUSING REPLACEMENT
This task covers:
a. Removal
b. Installation
a. Removal
1.
Remove four screws (16) and panel assembly (15) from right mounting bracket (3) and “A” beam (1).
2.
Remove four rivets (14) from manifold and housing (9) and duct (13).
3.
Remove two screws (8) from manifold and housing (9) and heater (7).
4.
Remove screw (6) from clip (5) and manifold and housing (9).
5.
Remove pushnut (10) and disconnect defroster cable core (12) from baffle pin (11). Discard pushnut (10).
6.
Pull manifold and housing (9) away from “A” beam (1) and loosen two clamps (4) securing defroster
flex ducts (2) to manifold and housing (9).
7.
Remove manifold and housing (9) from heater (7).
INITIAL SETUP:
Applicable Models
M997A2, M1025A2, M1035A2, M1043A2,
M1045A2, M1097A2, M1123
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Pushnut (Appendix G, Item 170)
Four rivets (Appendix G, Item 202.1)
Manual References
TM 9-2320-280-24P
b. Installation
1.
Position manifold and housing (9) under “A” beam (1) and connect two defroster flex ducts (2) to
manifold and housing (9) with two clamps (4).
2.
Connect defroster cable core (12) to baffle pin (11) and install pushnut (10).
3.
Install duct (13) on manifold and housing (9) with four rivets (14).
NOTE
Ensure diverter control knob is pushed into cowl and baffle pin is in
the downward position before securing control cable to diverter box.
4.
Install clip (5) on manifold and housing (9) with screw (6).
5.
Install manifold and housing (9) on heater (7) with two screws (8).
6.
Install panel assembly (15) on “A” beam (1) and right mounting bracket (3) with four screws (16).
TM 9-2320-280-20-3
10-154.2
Change 1
