4-109. 200 AMPERE ALTERNATOR (AA0013036AA) REPLACEMENT (Cont'd)
TM 9-2320-280-20-2
4-256.2
Change 2
NOTE
Ensure terminals are clean before connections are made.
7.
Install ground strap (25) and lead 3B (23) to ground stud (24) with lockwasher (26) and nut (22).
Tighten nut (22) to 96-144 lb-in. (11-16 N•m).
8.
Install insulator (27) in fuse (31).
9.
Install bushing (34), positive cable (33), fuse (31), and insulator (27) on positive stud (35) with
washer (30), lockwasher (29), and nut (28). Tighten nut (28) to 10-15 lb-ft (14-20 N•m). Slide rubber
boot (32) over nut (28).
NOTE
Perform step 10 for vehicles equipped with deep water fording
kits.
10.
Apply sealant to positive stud (35) and positive cable (33) so that all exposed metallic surfaces are
coated. The sealant should be evenly applied with a minimum thickness of 0.06 in. (1.5 mm).
11.
Tighten two capscrews (9) on alternator mounting bracket (6) to 40 lb-ft. (54 N•m).
12.
Install three drivebelts (7) on alternator pulley (8).
13.
Install lead 5A (14) to stud (5) with lockwasher (16) and nut (15).
14.
Install lead 2A (11) to stud (10) with lockwasher (12) and nut (13).
15.
Install rubber wedge (17) in opening in regulator (4).
16.
Install gasket (3) and cover (2) to regulator (4) with four lockwashers (21) and screws (1).
15.
Connect lead 568A (19) to harness lead (20) and secure to leads 2A (11) and 5A (14) using tiedown
straps (18).
