4-5.12. (6.5L) 400 AMPERE DUAL VOLTAGE ALTERNATOR (PART OF 12446760) CABLE
REPLACEMENT
This task covers:
a. Removal
b.
Installation
a. Removal
NOTE
Prior to removal, tag leads for installation.
1.
Remove locknut (7), washer (6), screw (3), clamp (4), and cables (2) and (20) from bracket (5).
Discard locknut (7).
2.
Remove nut (19), lockwasher (18), washer (17), and bracket (5) from stud (16) on right rear intake
manifold (15). Discard lockwasher (18).
3.
Remove screw (8), clamp (9), and cables (2) and (20) from bracket (11).
4.
Remove locknut (14), washer (13), screw (10), and bracket (11) from right rear cowl (12). Discard
locknut (14).
5.
Remove three tiedown straps (1) from cables (2) and (20). Discard tiedown straps (1).
6.
Remove nut (21), lockwasher (22), washer (23), and cable (20) from stud (31) on battery box side
panel (24). Discard lockwasher (22).
7.
Remove nut (28), lockwasher (29), washer (27), and cable (2) from stud (26) on buss bar (25). Discard
lockwasher (29).
8.
Remove grommet (30) from battery box side panel (24) and remove cable (2) through battery box side
panel (24).
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Materials/Parts
Two locknuts (Appendix G, Item 58.2)
Nine lockwashers (Appendix G, Item 140.1)
Three tiedown straps
(Appendix G, Item 243.1)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
• Hood raised and secured (TM 9-2320-280-10).
• Battery ground cables disconnected (para. 4-73).
• Engine access cover removed (para. 10-15).
4-12.30
Change 2
TM 9-2320-280-20-2
