11-3. DOOR WINDOW REPLACEMENT
This task covers:
General mechanics tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Five lockwashers (Appendix G, Item 200)
Eight locknuts (Appendix G, Item 178)
Seal (Appendix G, Item 395)
Two cotter pins (Appendix G, Item 28)
Sealing compound (Appendix C, Item 66)
Window in raised (closed) position
Locking pawl and connecting rods removed
Locking rod and door release handle removed
Interior side of window glass is covered with a film which is
crucial to the protection integrity. Scratching, bumping, or
incorrect cleaning practices will damage glass and reduce ballistic
Note location of five screws for installation.
Remove five capscrews (21), lockwashers (22), and washers (24) and slide door cover (20) from
door (5). Discard lockwashers (22).
Remove four locknuts (8), washers (7), socket-head screws (25), and two protective bumpers (26)
from window channels (6). Discard locknuts (8).
Remove two locknuts (18) and capscrews (9) from negator spring assembly (17) and window frame
(13). Discard locknuts (18).
Pull two negator spring assemblies (17) down from side window (12) and install a 4-in. (102-mm)
piece of flat bar stock to gain access to cotter pin (19).
Remove cotter pin (19) from stud (23) and remove tongue of negator spring (17). Discard cotter pin (19).
Repeat steps 3 through 5 for remaining negator spring (17).
Support window before removing retainer plates.
Remove four screws (11), two retainer plates (14), springs (15), and locking rod (16) from window (12).
Lower window (12) and remove from window channel (6) and door (5).
Remove five screws (1), clamp bar (2), seal (3), and spacer (4) from door (5). Discard seal (3).