Install magnet pickup (10) in socket (8) in front half-case (9).
Install two alignment dowels (5) in rear half-case (11) if they were removed.
Both front and rear contact surfaces must be clean, dry, and
free of oil prior to application of silicone sealant. Oil spills may
be wiped from transfer case with a nonpetroleum base cleaner.
For proper bonding, half-cases should be assembled within five
minutes after applying sealant, and all capscrews tightened
within one hour after application of sealant.
Ensure oil cooler is clear of transfer case housing during
Run a 1/8-in. (3-mm) bead of sealer on mating flange surface of front half-case (9).
Position rear half-case (11) on front half-case (9) and install two washers (4) and capscrews (3)
through alignment dowels (5) into front half-case (9). Turn mainshaft assembly (7) to align oil
pump (6) gears.
Install two long screws (2) at front output shaft area and seven screws (1) in remaining holes in
rear half-case (11). Tighten screws (3), (2), and (1) to 26-34 lb-ft (35-46 Nm).
Install speedometer drive gear (17) on main shaft (7) with two snaprings (16).
29-3. TRANSFER CASE REPAIR (Cont'd)