CHAPTER 1 INTRODUCTION - TM-9-2320-387-24-1_25
1-7. METRIC SYSTEM
UP-ARMORED CARRIER, W/ SUPPLEMENTAL ARMOR: M1114
S250 SHELTER CARRIER: M1113
1-11. LOCATION AND DESCRIPTION OF MAJOR EXTERIOR COMPONENTS
1-12. LOCATION AND DESCRIPTION OF MAJOR INTERIOR COMPONENTS
1-12. LOCATION AND DESCRIPTION OF MAJOR INTERIOR COMPONENTS (CONT'D)
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_33
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_34
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_35
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_36
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_37
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_38
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_39
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_40
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_41
1-14. DIFFERENCES BETWEEN MODELS
1-15. TABULATED DATA
TABULATED DATA (Cont'd) -- ENGINE
TABULATED DATA (Cont'd) -- TRANSMISSION
WHEELS AND TIRES
Section III. PRINCIPLES OF OPERATION
DRIVETRAIN OPERATION - TM-9-2320-387-24-1_48
FUEL SYSTEM OPERATION
l-20. COOLING SYSTEM OPERATION
. COOLING SYSTEM OPERATION (Contd)
STARTING SYSTEM OPERATION
GENERATING SYSTEM OPERATION
BATTERY SYSTEM OPERATION
l-24. WINDSHIELD WIPER/WASHER SYSTEM
ERVICE/PARKING BRAKE SYSTEM OPERATION
SERVICE BRAKE SYSTEM OPERATION
SERVICE BRAKE SYSTEM OPERATION (Contd)
STEERING CONTROL SYSTEM OPERATION
STEERING CONTROL SYSTEM OPERATION (Contd)
SUSPENSION SYSTEM OPERATION
SUSPENSION SYSTEM OPERATION (Contd)
Ml 114 AIR-CONDITIONING SYSTEM OPERATION
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE
CHAPTER 2 SERVICE AND TROUBLESHOOTING (UNIT) INSTRUCTIONS
GENERAL INSPECTION AND SERVICING INSTRUCTIONS
GENERAL SERVICE AND INSPECTION PROCEDURES
GENERAL SERVICE AND INSPECTION PROCEDURES (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_70
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_71
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_72
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_73
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_74
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_75
Table 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_77
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenynce CheFks and Services HMMWV (Contd).
able 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV(Contd)
nit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
&ble 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_86
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_87
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_88
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_89
Table 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
SEMIANNUAL (3,000 MILE) PMCS PARTS LIST
BIENNIALLY (12,000 MILE) PMCS PARTS LIST - TM-9-2320-387-24-1_92
LUBRICATION TABLE - TM-9-2320-387-24-1_93
Section IV. GENERAL MAINTENANCE INSTRUCTIONS
CLEANING (Contd)
INSPECTION (Cont'd)
REPAIR (Contd)
GENERAL (Contd)
ELECTRICAL/MECHANICAL SYSTEMS TROUBLESHOOTING
1 2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE
2-O USE THIS TROUBLESHOOTING GUIDE (CONTD
1 2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-21. GLOSSARY OF ABBREVIATIONS AND COMMONLY USED TERMS
TM-9-2320-387-24-1_107
2-22. ELECTRIC CIRCUIT DESCRIPTION (CONTD)
12-23. STARTABILITY TESTS
Diagnostic Flowchart - TM-9-2320-387-24-1_110
Diagnostic Flowchart - TM-9-2320-387-24-1_112
REFERENCE INFORMATION
2-24. ENGINE RUNNING TESTS
DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_115
ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_117
ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_119
REFERENCE INFORMATION___ENGINE RUNNING
ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_121
2-25. COOLING SYSTEM TESTS
COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_124
TEMPERATURE GAUGE - TM-9-2320-387-24-1_125
COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_126
COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_128
REFERENCE INFORMATION ___COOLING FLOWCHART
2.26. Lubrication system tests
LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_131
REFERENCE INFORMATION___LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_133
REFERENCE INFORMATION ___LUBRICATION SYSTEM
2-27. ELECTRICAL TESTS
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_136
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_137
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_138
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_139
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_140
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_141
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_142
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_143
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_144
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_145
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_146
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_147
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_148
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_149
BATTERY ENGINE GROUND CIRCUIT
BODY GROUND CIRCUIT
FRONT HOOD/LIGHTS GROUND CIRCUIT
BATTERY CIRCUIT INTERFACE
BATTERY STARTER CIRCUIT INTERFACE
ALTERNATOR INTERFACE___ELECTRICAL
ELECTRICAL ALTERNATOR CIRCUIT INTERFACE
GLOW PLUG CIRCUIT INTERFACE
ELECTRICAL FUEL SYSTEM INTERFACE
2-28. FUEL SYSTEM TESTS
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_160
REFERENCE INFORMATION ___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_162
REFERENCE INFORMATION ___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_164
REFERENCE INFORMATION___ FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_166
REFERENCE INFORMATIOM___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_168
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_169
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_170
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_171
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_172
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_173
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_174
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_175
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_176
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_177
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_178
REFERENCE INFORMATION___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_180
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_181
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_182
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_183
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_184
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_185
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_186
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_187
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_188
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_189
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_190
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_191
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_192
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_193
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_194
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_195
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_196
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_197
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_198
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_199
12-29. AIR INTAKE/EXHAUST
INTAKE AIR/ EXHAUST DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_201
REFERENCE INFORMATION___INTAKE AIR/ EXHAUST - TM-9-2320-387-24-1_202
INTAKE AIR/ EXHAUST DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_203
REFERENCE INFORMATION___INTAKE AIR/ EXHAUST - TM-9-2320-387-24-1_204
2-30. COMPRESSION/MECHANICAL TESTS
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_206
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_207
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_208
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_209
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_210
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_211
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_212
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_213
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_214
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_215
1 2-31. ENGINE COOLING TESTS
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_217
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_218
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_219
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_220
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_221
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_222
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_223
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_224
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_225
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_226
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_227
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_228
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_229
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_230
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_231
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_232
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_233
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_234
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_235
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_236
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_237
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_238
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_239
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_240
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_241
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_242
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_243
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_244
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_245
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_246
2-32. ENGINE LUBRICATION TESTS
ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_248
REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_249
ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_250
REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_251
ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_252
REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_253
2-33. ALTERNATOR TESTS
ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_255
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_256
ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_257
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_258
ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_259
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_260
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_261
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_262
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_263
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_264
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_265
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_266
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_267
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_268
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_269
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_270
2-34. PROTECTIVE CONTROL BOX TESTS
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_273
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_274
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_275
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_276
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_277
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_278
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX.
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_280
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_281
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_282
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_283
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_284
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_285
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_286
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_287
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_288
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_289
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_290
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_291
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_292
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_293
2-35. BATTERY CIRCUIT TESTS
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_295
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_296
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_297
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_298
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_299
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_300
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_301
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_302
2-36. STARTER CIRCUIT TESTS
STARTER CIRCUIT DIAGNOSTIC FLOWCHART
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_305
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_306
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_307
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_308
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_309
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_310
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_311
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_312
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_313
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_314
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_315
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_316
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_317
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_318
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_319
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_320
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_321
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_322
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_323
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_324
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_325
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_326
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_327
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_328
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_329
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_330
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_331
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_332
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_333
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_334
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_335
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_336
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_337
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_338
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_339
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_340
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_341
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_342
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_343
2-37. GLOW PLUGS CIRCUIT TEST
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_345
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_346
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_347
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_348
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_349
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_350
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_351
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_352
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_353
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_354
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_355
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_356
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_357
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_358
12-38. INSTRUMENTS TESTS
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_360
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_361
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_362
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_363
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_364
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_365
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_366
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_367
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_368
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_369
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_370
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_371
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_372
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_373
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_375
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_376
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_377
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_378
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_379
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_380
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_381
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_382
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_383
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_384
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_385
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_386
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_387
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_388
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_389
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_390
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_391
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_392
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_393
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_394
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_395
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_396
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_397
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_398
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_399
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_400
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_401
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_402
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_403
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_404
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_405
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_406
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_407
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_408
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_409
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_410
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_411
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_412
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_413
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_414
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_415
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_416
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_417
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_418
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_419
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_420
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_421
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_422
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_423
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_424
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_425
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_426
TM-9-2320-387-24-1_427
TM-9-2320-387-24-1_428
TM-9-2320-387-24-1_429
TM-9-2320-387-24-1_430
TM-9-2320-387-24-1_431
TM-9-2320-387-24-1_432
TM-9-2320-387-24-1_433
TM-9-2320-387-24-1_434
TM-9-2320-387-24-1_435
TM-9-2320-387-24-1_436
TM-9-2320-387-24-1_437
TM-9-2320-387-24-1_438
TM-9-2320-387-24-1_439
TM-9-2320-387-24-1_440
TM-9-2320-387-24-1_441
TM-9-2320-387-24-1_442
TM-9-2320-387-24-1_443
TM-9-2320-387-24-1_444
TM-9-2320-387-24-1_445
TM-9-2320-387-24-1_446
TM-9-2320-387-24-1_447
TM-9-2320-387-24-1_448
TM-9-2320-387-24-1_449
TRANSMISSION SYSTEM
REFERENCE INFORMATION
Circuit Description:
Low Ratio Error
l CABLE DIAGNOSTICS CHART
l CABLE DIAGNOSTICS CHART /Contd
DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_456
BATTERY CIRCUIT
TRANSMISSION LIGHT CIRCUIT
BRAKE SWITCH CIRCUIT
ENGINE RPM SENSOR
THROTTLE POSITION SENSOR CIRCUIT
TRANSMISSION INPUT SPEED SENSOR (TISS) ClRCUlT
HIGH RESISTANCE
TORQUE CONVERTER CLUTCH SOLENOID CIRCUIT
1-2 SHIFT SOLENOID CIRCUIT SHIFT SOLENOID A
2-3 SHIFT SOLENOID CIRCUIT SHIFT SOLENOID B
PRESSURE CONTROL SOLENOID CIRCUIT FORCE MOTOR HIGH
TRANSMISSION RANGE PRESSURE SWITCH, CIRCUIT PRESSURE SWITCH A
TRANSMISSION TEMPERATURE SENSOR
BRAKE SYSTEM - TM-9-2320-387-24-1_470
DOES THE VEHICLE REMAIN STATIONARY USING THE PROCEDURE AT THE RIGHT? (DOES THE PARKING BRAKE WORK?)
REFERENCE INFORMATIO
AVE YOU TRIED ADJUSTING THE PARKING BRAKE?
DJUSTMENT KNOB
S THE FLUID IN THE MASTER CYLINDER FREE OF CONTAMINATION AND FILLED TO THE PROPER LEVEL?
MASTER CYLINDER
ARE THE BRAKE PADS FREE VISUAL FROM CONTAMINATION, DIRT, DISTORTION, AND EXCESSIVE WEAR?
INNER PAD
OES THE PROPORTIONING ALVE WORK PROPERLY
REFERENCE INFORMATION - TM-9-2320-387-24-1_480
S THE FLUID LEVEL IN THE POWER STEERING PUMP RESERVOIR OK?
POWER STEERING FLUID INDICATOR AND FILL CAP
STEERING SYSTEM TESTS
STEERING SYSTEM
REFERENCE INFORMATION - TM-9-2320-387-24-1_485
IS THE VEHICLE FREE FROM RATTLING NOISES AND STRANGE VIBRATIONS WHEN TURNING OR GOING OVER ROUGH TERRAIN?
REFERENCE INFORMATION - TM-9-2320-387-24-1_487
ARE THE TIRES AND WHEELS OK?
REFERENCE INFORMATION STEERING SYSTEM
IS THE SERPENTINE BELT IN GOOD CONDITION?
REFERENCE INFORMATION STEERING SYSTEM
ARE THE COMPONENTS LISTED AT THE RIGHT CLEAN, TIGHT, AND FREE OF EVIDENCE OF LEAKING FLUID?
REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_493
IS THE HYDRO-BOOSTER WORKING PROPERLY?
REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_495
CHECK THE TIE ROD ENDS, CENTER LINK PITMAN ARM AND IDLER ARM, AND ALL OF THE MOUNTING HARDWARE FOR THESE PARTS. ARE THEY ALL OK?
REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_497
ARE THE CONTROL ARMS AND THEIR BUSHINGS OK?
REFERENCE INFORMATION STEERING SYSTEM CONT. - TM-9-2320-387-24-1_499
CHECK THE STEERING COLUMN AND THE INTERMIDIATE STEERING SHAFT. ARE THEY OK?
REFERENCE INFORMATION STEERING SYSTEM CONT. - TM-9-2320-387-24-1_501
DRIVETRAIN TESTS
IS THE TRANSMISSION FLUID OK?
DRIVETRAIN TESTS REFERENCE INFORMATION
INSPECT THE HALFSHAFTS AND THE CONSTANT VELOCITY (CV) JOINTS. ARE THEY OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_506
INSPECT THE FRONT AND REAR DIFFERENTIALS. ARE THEY OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_508
WITH THE VEHICLE OFF, HAVE AN ASSISTANT MOVE THE SELECTOR LEVER. DOES THE LINKAGE AT THE TRANSFER CASE WORK PROPERLY?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_510
ARE BOTH PROPELLER SHAFTS AND U-JOINTS OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_512
THE PROBLEM IS MOST LIKELY IN THE TRANSFER CASE OR TRANSMISSION. IF YOU FIND NO FAULTS IN THIS TEST CHAIN AND YOU CAME FROM TRANSMISSION, NOTIFY DS MAINTENANCE (CHAPTER 14)
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_514
INSPECT THE GEARED HUBS. ARE THEY OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_516
DISCONNECT THE SPEEDOMETER CABLE FROM THE TRANSFER CASE. TURN THE CABLE BY HAND. DOES THE SPEEDOMETER RESPOND TO THE CABLE?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_518
WINCH SYSTEM TESTS
S WINCH CABLE BOUND?
WINCH SYSTEM TESTS REFERENCE INFORMATION
DISCONNECT WINCH CONTROL CABLE. IS CONTINUITY PRESENT BETWEEN COMMON TERMINAL 471 AND 472 IN AND 471 AND 473 OUT?
WINCH SYSTEM TESTS REFERENCE INFORMATION - TM-9-2320-387-24-1_523
DOES WEAPON STATION ROTATE PROPERLY?
WINCH SYSTEM TESTS REFERENCE INFORMATION - TM-9-2320-387-24-1_525
DCA TROUBLESHOOTING - TM-9-2320-387-24-1_526
WERE YOU RUNNING A FUEL PRESSURE, RPM, OR POWER TEST?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_528
REMOVE THE FUEL PRESSURE TRANSDUCER FROM THE TOP OF THE FUEL FILTER. USE THE STUICE-R IN THE TK MODE TO MEASURE THE FUEL PRESSURE WITH THE 25 PSI (172 kPa) (RED) TRANSDUCER. IS THE FUEL PRESSURE OK?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_530
SEE THE CHART ON THE FOLDOUT PAGE AND PERFORM THE TK MODE TEST FOR THE DCA TEST YOU WERE RUNNING. DOES THE VEHICLE PASS THE TEST?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_532
REMOVE THE TACHOMETER FROM THE ENGINE AND INSPECT IT. IS IT OK?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_534
STEACE-F? TEST PROCEDURES
STE/ICE-R TEST PROCEDURES (Contd)
STUICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_537
STUICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_538
COMPRESSION UNBALANCE TEST #14
STUICE-R TEST PROCEDURES (Contd)
STEACE-R TEST PROCEDURES (Contd)
STEIICE-R TEST PROCEDURES (Contd)
STARTER MOTOR VOLTAGE TEST #68
STARTER NEGATIVE CABLE VOLTAGE DROP TEST #69
STARTER SOLENOID VOLTS TEST #70
STARTER CURRENT AVERAGE TEST #71
CURRENT FIRST PEAK TEST #72
BATTERY INTERNAL RESISTANCE TEST #73
STARTER CIRCUIT RESISTANCE TEST #74
STUICE-R TEST PROCEDURES (Contd)
BATTERY CURRENT TEST #80
DC VOLTAGE 0 TO 45 VOLTS TEST #89
DC CURRENT 0 TO 1,500 AMPS TEST #90
RESISTANCE AND CONTINUITY 0 TO 4,500 OHMS TEST ##91
STEACE-R TEST PROCEDURES (Contd)
STE/ICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_556
STE/lCE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_557
STE/lCE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_558
STE/ICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_559
Table 2 -3. Prompting Messages
Cable Assemblies
STEACE-R TEST PROCEDURES (Contd)
VEHICLE TESTING - TM-9-2320-387-24-1_563
VEHICLE TESTING (Contd)
Table 2-6. STE IKE-R GO-Chain Tests
Table 2-6. STEIICE-R GO-Chain Tests (Contd)
Table 2-6. STE IICE-R GO-Chain Tests (Contd)
Table 2-6. STEIICE-R W-Chain Tests (Contd)
CHAPTER 3 ENGINE SYSTEMS (UNIT) MAINTENANCE
ENGINE OIL DIPSTICK TUBE REPLACEMENT
ENGINE OIL DIPSTICK TUBE REPLACEMENT (Contd)
ENGINE OIL FILLER TUBE MAINTENANCE
ENGINE OIL FILTER ADAPTER MAINTENANCE
ENGINE Of1 SERVICE
ENGINE OIL SERVICE (CONT'D) - TM-9-2320-387-24-1_575
OIL PAN REPLACEMENT
OIL PAN REPLACEMENT (Contd)
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE [Contd)
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_581
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_582
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_583
CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE - TM-9-2320-387-24-1_584
CRANKCASE DEPRESklON REGULATOR (CDR) VALVE AND BRACKET I MAINTENANCE (Contd)
CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE (contd)
CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE (Contd)
CDR VALVE HOSES REPLACEMENT
FUEL SYSTEM MAINTENANCE TASK SUMMARY
AIR CLEANER ASSEMBLY AND DUST UNLOADER MAINTENANCE
AIR CLEANER ASSEMBLY AND DUST UNLOADER MAINTENANCE (Cont'd)
AIR CLEANER FILTER ELEMENT SERVICING - TM-9-2320-387-24-1_592
AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_593
AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_594
AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_595
AIR HORN REPLACEMENT - TM-9-2320-387-24-1_596
AIR HORN REPLACEMENT (Cont'd)
AIR HORN-TO-AIR CLEANER ELBOW REPLACEMENT - TM-9-2320-387-24-1_598
AIR HORN SUPPORT BRACKET REPLACEMENT
AIR RESTRICTION GAUGE REPLACEMENT
WEATHERCAP REPLACEMENT
AIR INTAKE ASSEMBLY AND BRACKET REPLACEMENT
AIR INTAKE ASSEMBLY AND BRACKET REPLACEMENT (Contd)
AIR RESTRICTION GAUGE HOSE REPLACEMENT
AIR INTAKE AND FUEL PUMP VENT LINES REPLACEMENT
DRAINAGE BRACKET REPLACEMENT
FUEL INJECTION PUMP BOOT REPLACEMENT - TM-9-2320-387-24-1_607
FUEL PUMP REPLACEMENT
FUEL PUMP REPLACEMENT (Contd)
FUEL TANK AND SHIELD MAINTENANCE
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_611
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE, (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_614
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_615
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_619
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT (Contd)
AUXILIARY FUEL PICKUP AND RETURN LINES REPLACEMENT
AUXILIARY FUEL PICKUP AND RETURN LINES REPLACEMENT (Contd)
FUEL TANK VENT LINE AND FILTER REPLACEMENT
FUEL TANK VENT LINE AND FILTER REPLACEMENT (Cont'd)
FUEL TANK FILLER CAP AND SPOUT MAINTENANCE - TM-9-2320-387-24-1_626
FUEL TANK FILLER CAP AND SPOUT MAINTENANCE (Cont'd)
FUEL TANK FILLER SPOUT VENT LINE REPLACEMENT
FUEL TANK FILLER SPOUT VENT LINE REPLACEMENT (Contd)
FILLER SPOUT HOSE REPLACEMENT - TM-9-2320-387-24-1_630
FUEL TANK HANGERS REPLACEMENT - TM-9-2320-387-24-1_631
FUEL FILTER MAINTENANCE - TM-9-2320-387-24-1_632
FUEL FILTER MAINTENANCE (Contd)
FUEL FILTER ELEMENT MAIhTENANCE
FUEL FILTER ELEMENT MAINTENANCE (Contd) - TM-9-2320-387-24-1_635
FUEL FILTER DRAIN HOSE AND VALVE REPLACEMENT
FUEL FILTER DRAIN HOSE AND VALVE REPLACEMENT (Contd)
FUEL INJECTION PUMP RETURN HOSE CHECK VALVE MAINTENANCE
FUEL INJECTION PUMP RETURN HOSE CHECK VALVE MAINTENANCE (Contd)
FUEL INJECTION RETURN HOSES REPLACEMENT - TM-9-2320-387-24-1_640
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_641
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_642
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_643
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_644
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_645
GLOW PLUG REPLACEMENT
RIGHT FUEL INJECTION LINES BRACKET REPLACEMENT - TM-9-2320-387-24-1_647
LEFT FUEL INJECTION LINES BRACKET REPLACEMENT
Section III. ACCELERATOR SYSTEM MAINTENANCE
ACCELERATOR LINKAGE MAINTENANCE
ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_651
ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_652
ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_653
ACCELERATOR PEDAL REPLACEMENT
ENGINE IDLE SPEED ADJUSTMENT
HAND THROTTLE CONTROL CABLE AND BRACKET REPLACEMENT
HAND THROTTLE CONTROL CABLE AND BRACKET REPLACEMENT (Cont'd)
EXHAUST SYSTEM MAINTENANCE TASK SUMMARY 1
TAILPIPE REPLACEMENT (Contd)
MUFFLER AND CATALYTIC CONVERTER REPLACEMENT
MUFFLER AND CATALYTIC CONVERTER REPLACEMENT (Cont'd)
EXHAUST PIPE REPLACEMENT
EXHAUST PIPE REPLACEMENT (Cord)
51.ANiF0~D-TO-TURBOCHARGEREXHAU~T~IPE REPLACEMENT
REAR HEAT SHIELD REPLACEMENT
TAILPIPE HANGER REPLACEMENT
TAILPIPE INSULATOR REPLACEMENT
MUFFLER SUPPORT BRACKET MAINTENANCE
MUFFLER SUPPORT BRACKET MAINTENANCE (Contd)
RIGHT EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT
RIGHT EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT (Contd)
EXHAUST MANIFOLDS REPLACEMENT
EXHAUST MANIFOLDS REPLACEMENT (Contd)
RIGHT REAR HEAT SHIELD REPLACEMENT
MUFFLER HANGER REPLACEMENT
Section V. COOLING SYSTEM MAINTENANCE - TM-9-2320-387-24-1_676
COOLING SYSTEM SERVICING
COOLING SYSTEM SERVICING (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_680
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_681
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_682
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_683
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_684
AIRLIFT-TO-SHROUD SHIELD ASSEMBLY REPLACEMENT
RADIATOR SUPPORTS REPLACEMENT
SURGE TANK REPLACEMENT
SURGE TANK-TO-RADIATOR VENT HOSE REPLACEMENT - TM-9-2320-387-24-1_688
SURGE TANK-TO-WATER CROSSOVER VENT HOSE REPLACEMENT
THERMOSTAT BYPASS HOSE REPLACEMENT
FAN DRIVE HOSE AND QUICK-DISCONNECT REPLACEMENT
FAN DRIVE HOSE AND QUICK-DISCONNECT REPLACEMENT (Contd)
RADIATOR INLET HOSE REPLACEMENT
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT - TM-9-2320-387-24-1_694
LOWER RADIATOR HOSE REPLACEMENT - TM-9-2320-387-24-1_695
WATER PUMP INLET HOSE REPLACEMENT - TM-9-2320-387-24-1_696
SURGE TANK-TO-LOWER RADIATOR TUBE HOSE REPLACEMENT - TM-9-2320-387-24-1_697
SURGE TANK OVERFLOW HOSE REPLACEMENT - TM-9-2320-387-24-1_698
THERMOSTAT REPLACEMENT
WATER PUMP PULLEY REPLACEMENT - TM-9-2320-387-24-1_700
WATER PUMP AND ADAPTER PLATE MAINTENANCE
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd) - TM-9-2320-387-24-1_703
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd) - TM-9-2320-387-24-1_704
WATER CROSSOVER MAINTENANCE
WATER CROSSOVER MAINTENANCE (Contd)
FAN DRIVE AND FAN BLADE MAINTENANCE
FAN DRIVE AND FAN BLADE MAINTENANCE (Contd) - TM-9-2320-387-24-1_708
SERPENTINE DRIVEBELT MAINTENANCE - TM-9-2320-387-24-1_709
SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_710
SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_711
SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_712
TENSIONER, IDLER PULLEYS, AND MOUNTING HARDWARE REPLACEMENT - TM-9-2320-387-24-1_713
TENSIONER, IDLER PULLEYS, AND MOUNTING HARDWARE REPLACEMENT (Contd) - TM-9-2320-387-24-1_714
FAN DRIVE FRICTION LINING REPLACEMENT
CHAPTER 4 ELECTRICAL SYSTEM (UNIT) MAINTENANCE
ALTERNATOR PULLEY REPLACEMENT - TM-9-2320-387-24-1_717
ALTERNATOR PULLEY REPLACEMENT (Contd)
ALTERNATOR/POWER STEERING MOUNTING BRACKET REPLACEMENT
ALTERNATOR/POWER STEERING MOUNTING BRACKET REPLACEMENT (Contd)
PROTECTIVE CONTROL BOX (PCB) REPLACEMENT
PROTECTIVE CONTROL BOX (PCB) REPLACEMENT (Contd)
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_724
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_725
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_726
200-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT
200-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd)
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_730
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_731
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_732
200-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT
200-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT (Contd)
400-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT
400-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT (Contd)
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_738
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_739
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_740
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_741
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_742
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_743
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_744
400-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT
400-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd)
Section II. STARTER AND STARTING CONTROL SYSTEM MAINTENANCE
ROTARY SWITCH REPLACEMENT (Contd)
STARTER REPLACEMENT - TM-9-2320-387-24-1_749
STARTER REPLACEMENT (Contd)
STARTER REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_751
STARTER REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_752
CIRCUIT BREAKER REPLACEMENT
CIRCUIT BREAKER REPLACEMENT (Contd)
Section Ill. INSTRUMENTS, SENDING UNITS, SWITCHES, AND HORN MAINTENANCE
INSTRUMENT CLUSTER REPLACEMENT
INSTRUMENT CLUSTER REPLACEMENT (Contd)
INSTRUMENT PANEL REPLACEMENT
INSTRUMENT PANEL REPLACEMENT (Contd)
ELECTRICAL GAUGE REPLACEMENT
ELECTRICAL GAUGE REPLACEMENT (Contd)
SPEEDOMETER/ODOMETER REPLACEMENT
SPEEDOMETER/ODOMETER REPLACEMENT (Contd)
SPEEDOMETER CABLE REPLACEMENT
SPEEDOMETER CABLE REPLACEMENT (Contd)
INSTRUMENT CLUSTER LIGHT REPLACEMENT
INSTRUMENT CLUSTER LIGHT REPLACEMENT (Contd)
WAIT-TO-START LAMP REPLACEMENT
WAIT-TO-START LAMP REPLACEMENT (Contd)
BRAKE WARNING IAMP REPLACEMENT
HIGH-BEAM LAMP REPLACEMENT
PARKING BRAKE SWITCH REPLACEMENT
HORN SWITCH REPLACEMENT
HORN CONTROL BRUSH REPLACEMENT - TM-9-2320-387-24-1_774
HORN REPLACEMENT
HORN MOUNTING BRACKET REPLACEMENT
ENGINE TEMPERATURE SENDING UNIT REPLACEMENT
OIL PRESSURE SENDING UNIT MAINTENANCE
011 PRESSURE SENDING UNIT MAINTENANCE (Contd)
FUEL PRESSURE TRANSDUCER REPLACEMENT - TM-9-2320-387-24-1_780
COLD-ADVANCE SWITCH REPLACEMENT
FUEL LEVEL SENDING UNIT REPLACEMENT - TM-9-2320-387-24-1_782
FUEL LEVEL SENDING UNIT REPLACEMENT (Contd)
GLOW PLUG CONTROLLER REPLACEMENT
GLOW PLUG CONTROLLER REPLACEMENT (Contd)
FAN TEMPERATURE SWITCH REPLACEMENT
TIME-DELAY MODULE REPLACEMENT
BACKUP LIGHT SWITCH REPLACEMENT
BACKUP LIGHT SWITCH REPLACEMENT (Contd)
ENGINE RPM SENSOR REPLACEMENT
Section IV. TRANSFER CASE AND TRANSMISSION ELECTRICAL MAINTENANCE
TRANSFER CASE INDICATOR SWITCH REPLACEMENT
TRANSFER CASE INDICATOR LAMP ASSEMBLY REPLACEMENT
TRANSMISSION INDICATOR LAMP ASSEMBLY REPLACEMENT
FAN CUT-OFF SWITCH REPLACEMENT
TRANSMISSION CIRCUIT BREAKERS REPLACEMENT
TRANSMISSION CIRCUIT BREAKERS REPlACEMENT (Contd)
TRANSMISSION RELAY REPLACEMENT
TRANSMISSION RELAY REPLACEMENT (Contd)
TRANSMISSION CONTROL MODULE (TCM) REPLACEMENT
TRANSMISSION CONTROL MODULE (TCM ) REPLACEMENT (Contd)
THROTTLE POSITION (TP) SENSOR MAINTENANCE
THROTTLE POSITION (TP) SENSOR MAINTENANCE (Contd)
TRANSMISSION INPUT SPEED SENSOR (TISS) AND OUTPUT SPEED SENSOR (TOSS) MAINTENANCE
TRANSMISSION INPUT SPEED SENSOR (TISS) AND OUTPUT SPEED SENSOR (TOSS) MAINTENANCE (Contd)
TRANSMISSION CONTROL MODULE (TCM) CAPACITOR REPLACEMENT
Section Vi UGHTING SYSTEM MAINTENANCE
SERVICE HEADLIGHT LAMP MAINTENANCE
SERVICE HEADLIGHT LAMP MAINTENANCE (Contd)
SERVICE HEADLIGHT ASSEMBLY REPLACEMENT
SERVICE HEADUGHT ASSEMBLY REPLACEMENT (Contd)
BLACKOUT DRIVE LIGHT ASSEMBLY REPLACEMENT
BLACKOUT DRIVE LIGHT ASSEMBLY REPLACEMENT (contd)
BLACKOUT DRIVE LIGHT LAMP REPLACEMENT
BLACKOUT DRIVE LIGHT LAMP REPLACEMENT (Contd)
FRONT COMPOSITE LIGHT ASSEMBLY REPLACEMENT
FRONT COMPOSITE LIGHT ASSEMBLY REPLACEMENT (Contd)
FRONT COMPOSITE LIGHT LAMP REPLACEMENT
REAR COMPOSITE LIGHT LAMP REPLACEMENT
SIDE MARKER LIGHT ASSEMBLY REPLACEMENT
SIDE MARKER LIGHT ASSEMBLY REPLACEMENT (Contd)
REAR COMPOSITE LIGHT ASSEMBLY REPLACEMENT
REAR COMPOSITE LIGHT ASSEMBLY REPLACEMENT (Cont'd)
MAIN LIGHT SWITCH REPLACEMENT
HEADLIGHT BEAM SELECTOR SWITCH AND BRACKET REPLACEMENT
STOPLIGHT/TORQUE CONVERTER CLUTCH BRAKE SWITCH MAINTENANCE
STOPLIGHT/TORQUE CONVERTER CLUTCH BRAKE SWITCH MAINTENANCE (Contd)
DIRECTIONAL SIGNAL FLASHER REPLACEMENT
DIRECTIONAL SIGNAL CONTROL INDICATOR LAMP REPLACEMENT
DIRECTIONAL SIGNAL CONTROL REPLACEMENT
DIRECTIONAL SIGNAL CONTROL CANCELLING RING REPLACEMENT
SERVICE HEADLIGHT AND BLACKOUT DRIVE LIGHT ELECTRICAL CONNECTOR AND GROMMET REPLACEMENT
Section VI. BAITERY SYSTEM MAINTENANCE
BATTERY CABLE TERMINAL CLAMP REPLACEMENT
BATTERY CABLE TERMINAL CLAMP REPLACEMENT (Contd)
BATTERY CABLE MAINTENANCE
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_837
BATTERY CABLE MAINTENANCE (Co&d)
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_839
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_840
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_841
POWER FEED-THROUGH STUD REPLACEMENT
EED-THROUGH STUD REPLACEMENT (Contd)
12-VOLT REGULATOR CABLE REPLACEMENT
12-VOLT REGULATOR CABLE REPLACEMENT (Contd)
12-VOLT REGULATOR CABLE REPLACEMENT (Contd)
BUSS BAR REPLACEMENT
STARTER POWER CABLES REPLACEMENT
STARTER POWER CABLES REPLACEMENT (Contd)
STARTER POWER CABLES REPLACEMENT (Cont'd)
STARTER POWER CABLES REPLACEMENT (Co&d)
BAITERY HOLDDOWN REPLACEMENT
BATTERY HOLDDOWN REPLACEMENT (Cont'd)
BATTERY REPLACEMENT AND SERVICING
BATTERY REPLACEMENT AND SERVICING (Contd)
BATTERY TRAY MAINTENANCE
BATTERY TRAY MAINTENANCE (Contd)
SLAVE RECEPTACLE AND CABLE MAINTENANCE
SLAVE RECEPTACLE AND CABLE MAINTENANCE (Contd)
WINCH POWER CABLE REPLACEMENT
WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_861
WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_862
WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_863
SHUNT REPLACEMENT - TM-9-2320-387-24-1_864
SHUNT REPLACEMENT (Contd)
HOOD JUMPER WIRING HARNESS REPLACEMENT
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd)
OOD JUMPER WIRING HARNESS REPLACEMENT (Contd)
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-1_869
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd)
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-1_871
WIRING HARNESS CONNECTOR REPAIR - TM-9-2320-387-24-1_872
WIRING HARNESS CONNECTOR REPAIR (Contd)
WIRING HARNESS CONNECTOR REPAIR (Contd)
CHAPTER 5 TRANSMISSION AND TRANSFER CASE (UNIT) MAINTENANCE
TRANSMISSION SERVICE
TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_877
TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_878
TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_879
TRANSMISSION OIL COOLER LINES REPLACEMENT
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_881
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_882
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_883
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_884
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_885
TRANSMISSION BYPASS VALVE REPLACEMENT
TRANSMISSION BYPASS VALVE REPLACEMENT (Contd)
TRANSMISSION OIL DIPSTICK TUBE REPLACEMENT
TRANSMISSION OIL DIPSTICK TUBE REPLACEMENT (Contd)
NEUTRAL START SWITCH REPLACEMENT
NEUTRAL START SWITCH REPLACEMENT (Contd)
SHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENT
SHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENT (Contd)
SHIFT CONTROLS HOUSING ASSEMBLY MAINTENANCE
SHIFT CONTROLS HOUSING ASSEMBLY MAINTENANCE (Contd)
TRANSMISSION SHIFT ROD MAINTENANCE
TRANSMISSION SHIFT ROD MAINTENANCE (Contd)
TRANSMISSION VENT LINE REPLACEMENT
TRANSMISSION VENT LINE REPLACEMENT (Contd)
SEALED LOWER CONVERTER HOUSING COVER MAINTENANCE
SEALED LOWER CONVERTER HOUSING COVER MAINTENANCE (Cont'dd)
SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE - TM-9-2320-387-24-1_902
SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE (Cont'd)
TRANSMISSION MOUNT REPLACEMENT
TRANSMISSION ROAD TEST
TRANSFER CASE SHIFT ROD MAINTENANCE
TRANSFER CASE SHIFT ROD MAINTENANCE (Contd)
SPEEDOMETER DRIVEN GEAR REPLACEMENT
SPEEDOMETER DRIVEN GEAR REPLACEMENT (Contd)
TRANSFER CASE OIL SEALS REPLACEMENT
TRANSFER CASE OIL SEALS REPLACEMENT (Contd)
TRANSFER CASE OIL SEALS REPLACEMENT (Contd)
TRANSFER CASE VENT LINE REPLACEMENT
CHAPTER 6 SHAFTS, AXLES, AND SUSPENSION (UNIT) MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Contd)
FRONT PROPEUER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
FRONT PROPELLER SHAFT ASSEMBLY REPAIR
FRONT PROPELLER SHAFT ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-1_920
REAR PROPELLER SHAFT MAINTENANCE - TM-9-2320-387-24-1_921
REAR PROPELLER SHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_922
UNIVERSAL JOINT REPAIR - TM-9-2320-387-24-1_923
UNIVERSAL JOINT REPAIR (Contd)
Section II. FRONT AND REAR AXLES MAINTENANCE
HALFSHAFT MAINTENANCE
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_927
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_928
HALFSHAFT MAINTENANCE (Contd)
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_930
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_931
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_932
GEARED HUB SIDE COVER MAINTENANCE
GEARED HUB SIDE COVER MAINTENANCE (Contd)
GEARED HUB REPLACEMENT - TM-9-2320-387-24-1_935
GEARED HUB REPLACEMENT (Contd)
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_937
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_938
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_939
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_940
GEARED HUB INPUT SEAL REPLACEMENT
GEARED HUB INPUT SEAL REPLACEMENT (Contd)
GEARED HUB SPINDLE SEAL REPLACEMENT - TM-9-2320-387-24-1_943
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_944
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_945
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_946
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_947
GEARED HUB SPINDLE BEARING ADJUSTMENT - TM-9-2320-387-24-1_948
GEARED HUB SPINDLE BEARING ADJUSTMENT (Cont'd) - TM-9-2320-387-24-1_949
GEARED HUB SPINDLE BEARING ADJUSTMENT (Cont'd) - TM-9-2320-387-24-1_950
WHEEL STUD REPLACEMENT
DIFFERENTIAL VENT LINE REPLACEMENT
REAR GEARED HUB VENT LINE REPLACEMENT
REAR GEARED HUB VENT LINE REPLACEMENT
FRONT GEARED HUB VENT LINE REPLACEMENT
FRONT GEARED HUB VENT LINE REPLACEMENT (Contd)
STEERING STOP MAINTENANCE
STEERING STOP MAINTENANCE (contd)
DIFFERENTIAL COVER MAINTENANCE
DIFFERENTIAL COVER MAINTENANCE (Contd)
Section Ill. SUSPENSION MAlNTENANCE
STABILIZER BAR REPLACEMENT
STABILIZER BAR LINK REPLACEMENT
RADIUS ROD REPLACEMENT
UPPER BALL JOINT MAINTENANCE
UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_966
UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_967
UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_968
LOWER BALL JOINT MAINTENANCE
LOWER BALL JOINT MAINTENANCE (Contd)
UPPER CONTROL ARM REPLACEMENT - TM-9-2320-387-24-1_971
UPPER CONTROL ARM REPLACEMENT (Contd)
LOWER CONTROL ARM REPLACEMENT
LOWER CONTROL ARM REPLACEMENT (Contd)
COIL SPRING REPLACEMENT
COIL SPRING REPLACEMENT (Contd)
SHOCK ABSORBER REPLACEMENT
SHOCK ABSORBER REPLACEMENT (Cont'd)
SHOCK ABSORBER REPLACEMENT (Contd) - TM-9-2320-387-24-1_979
SHOCK ABSORBER REPLACEMENT (Contd)
SHOCK ABSORBER REPLACEMENT (Contd) - TM-9-2320-387-24-1_981
CHAPTER 7 BRAKE SYSTEM (UNIT) MAINTENANCE
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Contd)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Cont'd) - TM-9-2320-387-24-1_985
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Cont'd) - TM-9-2320-387-24-1_986
SERVICE BRAKE PAD MAINTENANCE - TM-9-2320-387-24-1_987
SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_988
SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_989
SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_990
SERVICE BRAKE CALIPER MAINTENANCE
SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_992
SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_993
SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_994
MASTER CYLINDER MAINTENANCE
MASTER CYLINDER MAINTENANCE (Contd)
HYDRO-BOOSTER REPLACEMENT
HYDRO-BOOSTER REPLACEMENT (Contd)
BRAKE LINES REPLACEMENT
7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1000
c. Rear Caliper-to-Intermediate Brake Line Removal
7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1002
e. Caliper-to-Intermediate Support Brackets Removal
7-7. BRAKE LINES REPLACEMENT (Contd)
i. Intermediate Brake I ine Removal
j. Intermediate Brake Line Installation
l. Proportioning Valve-to-Union Brake Line Installation
7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1008
7-8. BRAKE PRESSURE LIMITER VALVE REPLACEMENT
7-8. BRAKE PRESSURE LIMITER VALVE REPLACEMENT (Contd)
7-9. SERWE BRAKE PEDAL REPLACEMENT
7-9. SERVICE BRAKE PEDAL REPLACEMENT (Contd)
7-10. PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENT
d. Proportioning Valve Installation
7-l 1. BRAKE PROTECTION GUARDS REPLACEMENT
7-11. BRAKE PROTECTION GUARDS REPLACEMENT (Contd)
7-12. SERVICE BRAKE ROTOR REPLACEMENT
Section II. REAR DUAL SERVICE/PARKING BRAKE SYSTEM MAINTENANCE
7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE
7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1020
b. Cleaning and Inspection - TM-9-2320-387-24-1_1021
7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1022
7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE
7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1024
b. Cleaning and Inspection - TM-9-2320-387-24-1_1025
7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1026
7- 16. RIGHT PARKING BRAKE CABLE REPLACEMENT
7-l 6. RIGHT PARKING BRAKE CABLE REPLACEMENT (Contd)
7-17. LEFT PARKING BRAKE CABLE/MOUNTING BRACKET REPLACEMENT
7-17. LEFT PARKING BRAKE CABLE/MOlJNTING BRACKET REPLACEMENT (Contd)
b. Installation - TM-9-2320-387-24-1_1031
7- 17. LEFT PARKING BRAKE CABLE/MOUNTING BRACKET REPLACEMENT (Contd)
7-18. REAR DUAL SERVICE/PARKING BRAKE ROD REPLACEMENT
7-18. REAR DUAL SERVICE/PARKING BRAKE ROD REPLACEMENT (Contd)
7-19. REAR DUAL SERVICE/PARKING BRAKE ADJUSTMENT
7-19. REAR DUAL SERVICE/PARKING BRAKE ADJUSTMENT (Contd)
7-20. PARKING BRAKE LEVER REPLACEMENT
7-20. PARKING BRAKE LEVER REPLACEMENT (Contd)
CHAPTER 8 WHEELS AND STEERING (UNIT) TM 9-2320-387-24-l MAINTENANCE
8-2. JACKING INSTRUCTIONS
8-2. JACKING INSTRUCTIONS (Contd) - TM-9-2320-387-24-1_1041
e. Raising Rear of Vehicle
8-2. JACKING INSTRUCTIONS (Contd) - TM-9-2320-387-24-1_1043
8-3. WHEEL REPLACEMENT
8-3. WHEEL REPLACEMENT (Contd)
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Contd)
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Contd)
b. Inspection and Cleaning
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFIAT MAINTENANCE (Contd)
d. Assembly - TM-9-2320-387-24-1_1051
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd)
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1053
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1054
8-5. RUNFLAT COMPRESSOR (P/N J39250) BELT REPLACEMENT
8-6. RUNFIAT COMPRESSOR (P/N 528236) BELT REPLACEMENT
8-7. INNER RIM STUD MAINTENANCE
c. Installation - TM-9-2320-387-24-1_1058
8-7. INNER RIM STUD MAINTENANCE (Contd)
8-8. TIRE BALANCING
8-8. TIRE BALANCING (Contd)
8-9. FRONT WHEEL TOE-IN ALIGNMENT
8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1063
b. Toe-in Check
8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1065
c. Toe-in Adjustment
8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1067
8-10. REAR WHEEL TOE-OUT ALIGNMENT
8-10. REAR WHEEL TOE-OUT ALIGNMENT (Contd)
b. Toe-out Check
8-l 0. REAR WHEEL TOE-OUT ALIGNMENT (Contd)
c. Toe-out Adjustment
Section II. STEERING COMPONENTS MAINTENANCE
8- 12. STEERING WHEEL REPLACEMEN
8-13. TIE ROD MAINTENANCE
b. Disassembly
8-l 3. TIE ROD MAINTENANCE (Contd)
8-14. PITMAN ARM REPLACEMENT
8- 14. PITMAN ARM REPLACEMENT (Contd)
8- 15. CENTER LINK REPLACEMENT
8-15. CENTER LINK REPLACEMENT (Contd)
8-16. TIE ROD END REPLACEMENT
8-16. TIE ROD END REPLACEMENT (Contd)
8-17. IDLER ARM MAINTENANCE
8- 17. IDLER ARM MAINTENANCE (Contd)
c. Inspection - TM-9-2320-387-24-1_1086
8-17. IDLER ARM MAINTENANCE (Contd)
8- 18. STEERING COLUMN REPLACEMENT
8- 18. STEERING COLUMN REPLACEMENT (Cont'd)
b. Installation - TM-9-2320-387-24-1_1090
8-18. STEERING COLUMN REPLACEMENT (Contd)
8-19. INTERMEDIATE STEERING SHAFT REPLACEMENT
8-19. INTERMEDIATE STEERING SHAFT REPLACEMENT (Contd)
8-20. STEERING GEAR REPLACEMENT
8-20. STEERING GEAR REPLACEMENT (Contd) - TM-9-2320-387-24-1_1095
b. Installation - TM-9-2320-387-24-1_1096
8-20. STEERING GEAR REPLACEMENT (Contd) - TM-9-2320-387-24-1_1097
8-21. STEERING SHAFT U-JOINT REPLACEMENT
8-21. STEERING SHAFT U-JOINT REPLACEMENT (Contd)
8-22. INTERMEDIATE STEERING SHAFT CLOSE-OFF AND RETAINER REPLACEMENT
8-22. INTERMEDIATE STEERING SHAFT CLOSE-OFF AND RETAINER REPLACEMENT (Cont'd)
8-23. POWER STEERING PUMP AND PULLEY REPLACEMENT
8-23. POWER STEERING PUMP AND PULLEY REPLACEMENT (Contd)
8-24. POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSE REPLACEMENT
8-24. POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSE REPLACEMENT (Contd)
8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE
8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE (Contd)
8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE (Cont'd)
a-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE hUMTENANCE (Contd)
8-26. POWER STEERING COOLER HOSE REPLACEMENT
8-26. POWER STEERING COOLER HOSE REPLACEMENT (Contd)
8-27. POWER STEERING SYSTEM BLEEDING
8-28. POWER STEERING RELIEF VALVE CARTRIDGE MAINTENANCE
c Installation
CHAPTER 9 FRAME (UNIT) MAINTENANCE
9-2. FRONT BUMPER AND TOWING BRACKETS REPLACEMENT
9-3. FRAME EXTENSION REPLACEMENT
9-4. TIEDOWN RING REPLACEMENT
9-5. RADIATOR FRONT MOUNT BRACKET REPLACEMENT
9-6. REAR BUMPER BRACE REPLACEMENT
9-6. REAR BUMPER BRACE REPLACEMENT (Contd)
9-7. REAR BUMPER REPLACEMENT
9-7. REAR BUMPER REPLACEMENT (Contd)
9-8. REAR BUMPER INNER MOUNTING BRACKET REPLACEMENT
9-9. TOWING PINTLE MAINTENANCE
9-9. TOWING PINTLE MAINTENANCE (Contd)
d. Assembly - TM-9-2320-387-24-1_1127
e. Installation
9-9. TOWING PINTLE MAINTENANCE (Contd)
O-10. TRANSMISSION MOUNT CROSSMEMBER REPLACEMENT
9- 10. TRANSMISSION MOUNT CROSSMEMBER REPLACEMENT (Contd)
TM-9-2320-387-24-1_1155
DO-1 Fuel System Functional Flow and Locations of Parts Diagrams
FO-4 Cooling Functional Flow and Location of Parts Diagrams
FO-5 Engine Lubrication Functional Flow and Location of Parts Diagrams
FO-6 Alternator Functional Flow and Location of Parts Diagrams
FO-7 Battery Functional Flow and Location of Parts Diagrams
FO-8 Starter Circuit Functional Flow and Location of Parts Diagrams
FO-9 Glow Plugs Functional Flow and Location of Parts Diagrams
FO-10 Instruments Functional Flow and Location of Parts Diagrams
FO-11 Lights Functional Flow and Location of Parts Diagrams
FO-12 Brakes Functional Flow and Location of Parts Diagrams
FO-13 Steering Functional Flow and Location of Parts Diagrams
FO-14 Drivetrain Functional Flow and Location of Parts Diagrams
FO-51 DCA Functional Flow and Location of Parts Diagrams
1-7. METRIC SYSTEM
UP-ARMORED CARRIER, W/ SUPPLEMENTAL ARMOR: M1114
S250 SHELTER CARRIER: M1113
1-11. LOCATION AND DESCRIPTION OF MAJOR EXTERIOR COMPONENTS
1-12. LOCATION AND DESCRIPTION OF MAJOR INTERIOR COMPONENTS
1-12. LOCATION AND DESCRIPTION OF MAJOR INTERIOR COMPONENTS (CONT'D)
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_33
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_34
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_35
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_36
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_37
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_38
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_39
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_40
1- 13. LOCATION AND CONTENTS OF WARNING, CAUTION, AND DATA PLATES (CONT'D) - TM-9-2320-387-24-1_41
1-14. DIFFERENCES BETWEEN MODELS
1-15. TABULATED DATA
TABULATED DATA (Cont'd) -- ENGINE
TABULATED DATA (Cont'd) -- TRANSMISSION
WHEELS AND TIRES
Section III. PRINCIPLES OF OPERATION
DRIVETRAIN OPERATION - TM-9-2320-387-24-1_48
FUEL SYSTEM OPERATION
l-20. COOLING SYSTEM OPERATION
. COOLING SYSTEM OPERATION (Contd)
STARTING SYSTEM OPERATION
GENERATING SYSTEM OPERATION
BATTERY SYSTEM OPERATION
l-24. WINDSHIELD WIPER/WASHER SYSTEM
ERVICE/PARKING BRAKE SYSTEM OPERATION
SERVICE BRAKE SYSTEM OPERATION
SERVICE BRAKE SYSTEM OPERATION (Contd)
STEERING CONTROL SYSTEM OPERATION
STEERING CONTROL SYSTEM OPERATION (Contd)
SUSPENSION SYSTEM OPERATION
SUSPENSION SYSTEM OPERATION (Contd)
Ml 114 AIR-CONDITIONING SYSTEM OPERATION
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE
CHAPTER 2 SERVICE AND TROUBLESHOOTING (UNIT) INSTRUCTIONS
GENERAL INSPECTION AND SERVICING INSTRUCTIONS
GENERAL SERVICE AND INSPECTION PROCEDURES
GENERAL SERVICE AND INSPECTION PROCEDURES (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_70
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_71
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_72
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_73
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_74
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_75
Table 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_77
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenynce CheFks and Services HMMWV (Contd).
able 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV(Contd)
nit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
&ble 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_86
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_87
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_88
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd) - TM-9-2320-387-24-1_89
Table 2-l. Unit Level Preventive Maintenance Checks and Services HMMWV (Contd)
SEMIANNUAL (3,000 MILE) PMCS PARTS LIST
BIENNIALLY (12,000 MILE) PMCS PARTS LIST - TM-9-2320-387-24-1_92
LUBRICATION TABLE - TM-9-2320-387-24-1_93
Section IV. GENERAL MAINTENANCE INSTRUCTIONS
CLEANING (Contd)
INSPECTION (Cont'd)
REPAIR (Contd)
GENERAL (Contd)
ELECTRICAL/MECHANICAL SYSTEMS TROUBLESHOOTING
1 2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE
2-O USE THIS TROUBLESHOOTING GUIDE (CONTD
1 2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-20. HOW TO USE THIS TROUBLESHOOTING GUIDE (CONTD)
2-21. GLOSSARY OF ABBREVIATIONS AND COMMONLY USED TERMS
TM-9-2320-387-24-1_107
2-22. ELECTRIC CIRCUIT DESCRIPTION (CONTD)
12-23. STARTABILITY TESTS
Diagnostic Flowchart - TM-9-2320-387-24-1_110
Diagnostic Flowchart - TM-9-2320-387-24-1_112
REFERENCE INFORMATION
2-24. ENGINE RUNNING TESTS
DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_115
ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_117
ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_119
REFERENCE INFORMATION___ENGINE RUNNING
ENGINE RUNNING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_121
2-25. COOLING SYSTEM TESTS
COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_124
TEMPERATURE GAUGE - TM-9-2320-387-24-1_125
COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_126
COOLING SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_128
REFERENCE INFORMATION ___COOLING FLOWCHART
2.26. Lubrication system tests
LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_131
REFERENCE INFORMATION___LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_133
REFERENCE INFORMATION ___LUBRICATION SYSTEM
2-27. ELECTRICAL TESTS
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_136
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_137
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_138
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_139
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_140
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_141
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_142
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_143
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_144
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_145
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_146
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_147
ELECTRICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_148
REFERENCE INFORMATION___ELECTRICAL - TM-9-2320-387-24-1_149
BATTERY ENGINE GROUND CIRCUIT
BODY GROUND CIRCUIT
FRONT HOOD/LIGHTS GROUND CIRCUIT
BATTERY CIRCUIT INTERFACE
BATTERY STARTER CIRCUIT INTERFACE
ALTERNATOR INTERFACE___ELECTRICAL
ELECTRICAL ALTERNATOR CIRCUIT INTERFACE
GLOW PLUG CIRCUIT INTERFACE
ELECTRICAL FUEL SYSTEM INTERFACE
2-28. FUEL SYSTEM TESTS
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_160
REFERENCE INFORMATION ___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_162
REFERENCE INFORMATION ___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_164
REFERENCE INFORMATION___ FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_166
REFERENCE INFORMATIOM___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_168
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_169
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_170
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_171
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_172
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_173
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_174
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_175
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_176
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_177
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_178
REFERENCE INFORMATION___FUEL SYSTEM
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_180
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_181
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_182
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_183
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_184
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_185
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_186
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_187
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_188
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_189
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_190
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_191
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_192
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_193
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_194
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_195
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_196
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_197
FUEL SYSTEM DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_198
REFERENCE INFORMATION___FUEL SYSTEM - TM-9-2320-387-24-1_199
12-29. AIR INTAKE/EXHAUST
INTAKE AIR/ EXHAUST DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_201
REFERENCE INFORMATION___INTAKE AIR/ EXHAUST - TM-9-2320-387-24-1_202
INTAKE AIR/ EXHAUST DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_203
REFERENCE INFORMATION___INTAKE AIR/ EXHAUST - TM-9-2320-387-24-1_204
2-30. COMPRESSION/MECHANICAL TESTS
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_206
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_207
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_208
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_209
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_210
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_211
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_212
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_213
COMPRESSION / MECHANICAL DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_214
REFERENCE INFORMATION___COMPRESSION / MECHANICAL - TM-9-2320-387-24-1_215
1 2-31. ENGINE COOLING TESTS
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_217
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_218
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_219
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_220
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_221
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_222
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_223
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_224
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_225
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_226
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_227
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_228
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_229
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_230
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_231
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_232
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_233
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_234
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_235
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_236
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_237
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_238
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_239
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_240
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_241
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_242
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_243
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_244
ENGINE COOLING DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_245
REFERENCE INFORMATION___ENGINE COOLING - TM-9-2320-387-24-1_246
2-32. ENGINE LUBRICATION TESTS
ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_248
REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_249
ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_250
REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_251
ENGINE LUBRICATION DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_252
REFERENCE INFORMATION___ENGINE LUBRICATION - TM-9-2320-387-24-1_253
2-33. ALTERNATOR TESTS
ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_255
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_256
ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_257
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_258
ALTERNATOR DIANOSTIC FLOWCHART - TM-9-2320-387-24-1_259
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_260
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_261
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_262
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_263
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_264
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_265
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_266
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_267
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_268
ALTERNATOR DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_269
REFERENCE INFORMATION___ALTERNATOR - TM-9-2320-387-24-1_270
2-34. PROTECTIVE CONTROL BOX TESTS
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_273
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_274
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_275
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_276
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_277
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_278
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX.
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_280
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_281
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_282
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_283
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_284
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_285
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_286
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_287
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_288
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_289
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_290
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_291
PROTECTIVE CONTROL BOX DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_292
REFERENCE INFORMATION___PROTECTIVE CONTROL BOX - TM-9-2320-387-24-1_293
2-35. BATTERY CIRCUIT TESTS
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_295
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_296
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_297
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_298
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_299
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_300
BATTERY CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_301
REFERENCE INFORMATION___BATTERY CIRCUIT - TM-9-2320-387-24-1_302
2-36. STARTER CIRCUIT TESTS
STARTER CIRCUIT DIAGNOSTIC FLOWCHART
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_305
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_306
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_307
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_308
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_309
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_310
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_311
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_312
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_313
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_314
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_315
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_316
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_317
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_318
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_319
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_320
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_321
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_322
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_323
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_324
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_325
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_326
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_327
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_328
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_329
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_330
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_331
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_332
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_333
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_334
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_335
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_336
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_337
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_338
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_339
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_340
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_341
STARTER CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_342
REFERENCE INFORMATION___ STARTER CIRCUIT - TM-9-2320-387-24-1_343
2-37. GLOW PLUGS CIRCUIT TEST
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_345
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_346
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_347
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_348
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_349
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_350
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_351
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_352
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_353
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_354
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_355
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_356
GLOW PLUGS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_357
REFERENCE INFORMATION___ GLOW PLUG - TM-9-2320-387-24-1_358
12-38. INSTRUMENTS TESTS
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_360
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_361
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_362
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_363
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_364
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_365
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_366
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_367
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_368
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_369
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_370
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_371
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_372
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_373
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_375
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_376
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_377
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_378
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_379
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_380
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_381
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_382
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_383
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_384
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_385
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_386
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_387
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_388
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_389
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_390
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_391
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_392
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_393
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_394
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_395
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_396
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_397
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_398
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_399
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_400
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_401
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_402
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_403
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_404
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_405
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_406
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_407
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_408
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_409
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_410
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_411
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_412
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_413
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_414
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_415
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_416
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_417
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_418
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_419
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_420
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_421
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_422
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_423
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_424
REFERENCE INFORMATION___INSTRUMENTS CIRCUIT - TM-9-2320-387-24-1_425
INSTRUMENTS CIRCUIT DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_426
TM-9-2320-387-24-1_427
TM-9-2320-387-24-1_428
TM-9-2320-387-24-1_429
TM-9-2320-387-24-1_430
TM-9-2320-387-24-1_431
TM-9-2320-387-24-1_432
TM-9-2320-387-24-1_433
TM-9-2320-387-24-1_434
TM-9-2320-387-24-1_435
TM-9-2320-387-24-1_436
TM-9-2320-387-24-1_437
TM-9-2320-387-24-1_438
TM-9-2320-387-24-1_439
TM-9-2320-387-24-1_440
TM-9-2320-387-24-1_441
TM-9-2320-387-24-1_442
TM-9-2320-387-24-1_443
TM-9-2320-387-24-1_444
TM-9-2320-387-24-1_445
TM-9-2320-387-24-1_446
TM-9-2320-387-24-1_447
TM-9-2320-387-24-1_448
TM-9-2320-387-24-1_449
TRANSMISSION SYSTEM
REFERENCE INFORMATION
Circuit Description:
Low Ratio Error
l CABLE DIAGNOSTICS CHART
l CABLE DIAGNOSTICS CHART /Contd
DIAGNOSTIC FLOWCHART - TM-9-2320-387-24-1_456
BATTERY CIRCUIT
TRANSMISSION LIGHT CIRCUIT
BRAKE SWITCH CIRCUIT
ENGINE RPM SENSOR
THROTTLE POSITION SENSOR CIRCUIT
TRANSMISSION INPUT SPEED SENSOR (TISS) ClRCUlT
HIGH RESISTANCE
TORQUE CONVERTER CLUTCH SOLENOID CIRCUIT
1-2 SHIFT SOLENOID CIRCUIT SHIFT SOLENOID A
2-3 SHIFT SOLENOID CIRCUIT SHIFT SOLENOID B
PRESSURE CONTROL SOLENOID CIRCUIT FORCE MOTOR HIGH
TRANSMISSION RANGE PRESSURE SWITCH, CIRCUIT PRESSURE SWITCH A
TRANSMISSION TEMPERATURE SENSOR
BRAKE SYSTEM - TM-9-2320-387-24-1_470
DOES THE VEHICLE REMAIN STATIONARY USING THE PROCEDURE AT THE RIGHT? (DOES THE PARKING BRAKE WORK?)
REFERENCE INFORMATIO
AVE YOU TRIED ADJUSTING THE PARKING BRAKE?
DJUSTMENT KNOB
S THE FLUID IN THE MASTER CYLINDER FREE OF CONTAMINATION AND FILLED TO THE PROPER LEVEL?
MASTER CYLINDER
ARE THE BRAKE PADS FREE VISUAL FROM CONTAMINATION, DIRT, DISTORTION, AND EXCESSIVE WEAR?
INNER PAD
OES THE PROPORTIONING ALVE WORK PROPERLY
REFERENCE INFORMATION - TM-9-2320-387-24-1_480
S THE FLUID LEVEL IN THE POWER STEERING PUMP RESERVOIR OK?
POWER STEERING FLUID INDICATOR AND FILL CAP
STEERING SYSTEM TESTS
STEERING SYSTEM
REFERENCE INFORMATION - TM-9-2320-387-24-1_485
IS THE VEHICLE FREE FROM RATTLING NOISES AND STRANGE VIBRATIONS WHEN TURNING OR GOING OVER ROUGH TERRAIN?
REFERENCE INFORMATION - TM-9-2320-387-24-1_487
ARE THE TIRES AND WHEELS OK?
REFERENCE INFORMATION STEERING SYSTEM
IS THE SERPENTINE BELT IN GOOD CONDITION?
REFERENCE INFORMATION STEERING SYSTEM
ARE THE COMPONENTS LISTED AT THE RIGHT CLEAN, TIGHT, AND FREE OF EVIDENCE OF LEAKING FLUID?
REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_493
IS THE HYDRO-BOOSTER WORKING PROPERLY?
REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_495
CHECK THE TIE ROD ENDS, CENTER LINK PITMAN ARM AND IDLER ARM, AND ALL OF THE MOUNTING HARDWARE FOR THESE PARTS. ARE THEY ALL OK?
REFERENCE INFORMATION STEERING SYSTEM - TM-9-2320-387-24-1_497
ARE THE CONTROL ARMS AND THEIR BUSHINGS OK?
REFERENCE INFORMATION STEERING SYSTEM CONT. - TM-9-2320-387-24-1_499
CHECK THE STEERING COLUMN AND THE INTERMIDIATE STEERING SHAFT. ARE THEY OK?
REFERENCE INFORMATION STEERING SYSTEM CONT. - TM-9-2320-387-24-1_501
DRIVETRAIN TESTS
IS THE TRANSMISSION FLUID OK?
DRIVETRAIN TESTS REFERENCE INFORMATION
INSPECT THE HALFSHAFTS AND THE CONSTANT VELOCITY (CV) JOINTS. ARE THEY OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_506
INSPECT THE FRONT AND REAR DIFFERENTIALS. ARE THEY OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_508
WITH THE VEHICLE OFF, HAVE AN ASSISTANT MOVE THE SELECTOR LEVER. DOES THE LINKAGE AT THE TRANSFER CASE WORK PROPERLY?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_510
ARE BOTH PROPELLER SHAFTS AND U-JOINTS OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_512
THE PROBLEM IS MOST LIKELY IN THE TRANSFER CASE OR TRANSMISSION. IF YOU FIND NO FAULTS IN THIS TEST CHAIN AND YOU CAME FROM TRANSMISSION, NOTIFY DS MAINTENANCE (CHAPTER 14)
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_514
INSPECT THE GEARED HUBS. ARE THEY OK?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_516
DISCONNECT THE SPEEDOMETER CABLE FROM THE TRANSFER CASE. TURN THE CABLE BY HAND. DOES THE SPEEDOMETER RESPOND TO THE CABLE?
DRIVETRAIN TESTS REFERENCE INFORMATION CONT. - TM-9-2320-387-24-1_518
WINCH SYSTEM TESTS
S WINCH CABLE BOUND?
WINCH SYSTEM TESTS REFERENCE INFORMATION
DISCONNECT WINCH CONTROL CABLE. IS CONTINUITY PRESENT BETWEEN COMMON TERMINAL 471 AND 472 IN AND 471 AND 473 OUT?
WINCH SYSTEM TESTS REFERENCE INFORMATION - TM-9-2320-387-24-1_523
DOES WEAPON STATION ROTATE PROPERLY?
WINCH SYSTEM TESTS REFERENCE INFORMATION - TM-9-2320-387-24-1_525
DCA TROUBLESHOOTING - TM-9-2320-387-24-1_526
WERE YOU RUNNING A FUEL PRESSURE, RPM, OR POWER TEST?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_528
REMOVE THE FUEL PRESSURE TRANSDUCER FROM THE TOP OF THE FUEL FILTER. USE THE STUICE-R IN THE TK MODE TO MEASURE THE FUEL PRESSURE WITH THE 25 PSI (172 kPa) (RED) TRANSDUCER. IS THE FUEL PRESSURE OK?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_530
SEE THE CHART ON THE FOLDOUT PAGE AND PERFORM THE TK MODE TEST FOR THE DCA TEST YOU WERE RUNNING. DOES THE VEHICLE PASS THE TEST?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_532
REMOVE THE TACHOMETER FROM THE ENGINE AND INSPECT IT. IS IT OK?
DCA TROUBLESHOOTING REFERENCE INFORMATION - TM-9-2320-387-24-1_534
STEACE-F? TEST PROCEDURES
STE/ICE-R TEST PROCEDURES (Contd)
STUICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_537
STUICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_538
COMPRESSION UNBALANCE TEST #14
STUICE-R TEST PROCEDURES (Contd)
STEACE-R TEST PROCEDURES (Contd)
STEIICE-R TEST PROCEDURES (Contd)
STARTER MOTOR VOLTAGE TEST #68
STARTER NEGATIVE CABLE VOLTAGE DROP TEST #69
STARTER SOLENOID VOLTS TEST #70
STARTER CURRENT AVERAGE TEST #71
CURRENT FIRST PEAK TEST #72
BATTERY INTERNAL RESISTANCE TEST #73
STARTER CIRCUIT RESISTANCE TEST #74
STUICE-R TEST PROCEDURES (Contd)
BATTERY CURRENT TEST #80
DC VOLTAGE 0 TO 45 VOLTS TEST #89
DC CURRENT 0 TO 1,500 AMPS TEST #90
RESISTANCE AND CONTINUITY 0 TO 4,500 OHMS TEST ##91
STEACE-R TEST PROCEDURES (Contd)
STE/ICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_556
STE/lCE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_557
STE/lCE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_558
STE/ICE-R TEST PROCEDURES (Contd) - TM-9-2320-387-24-1_559
Table 2 -3. Prompting Messages
Cable Assemblies
STEACE-R TEST PROCEDURES (Contd)
VEHICLE TESTING - TM-9-2320-387-24-1_563
VEHICLE TESTING (Contd)
Table 2-6. STE IKE-R GO-Chain Tests
Table 2-6. STEIICE-R GO-Chain Tests (Contd)
Table 2-6. STE IICE-R GO-Chain Tests (Contd)
Table 2-6. STEIICE-R W-Chain Tests (Contd)
CHAPTER 3 ENGINE SYSTEMS (UNIT) MAINTENANCE
ENGINE OIL DIPSTICK TUBE REPLACEMENT
ENGINE OIL DIPSTICK TUBE REPLACEMENT (Contd)
ENGINE OIL FILLER TUBE MAINTENANCE
ENGINE OIL FILTER ADAPTER MAINTENANCE
ENGINE Of1 SERVICE
ENGINE OIL SERVICE (CONT'D) - TM-9-2320-387-24-1_575
OIL PAN REPLACEMENT
OIL PAN REPLACEMENT (Contd)
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE [Contd)
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_581
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_582
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_583
CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE - TM-9-2320-387-24-1_584
CRANKCASE DEPRESklON REGULATOR (CDR) VALVE AND BRACKET I MAINTENANCE (Contd)
CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE (contd)
CRANKCASE DEPRESSION REGULATOR (CDR) VALVE AND BRACKET MAINTENANCE (Contd)
CDR VALVE HOSES REPLACEMENT
FUEL SYSTEM MAINTENANCE TASK SUMMARY
AIR CLEANER ASSEMBLY AND DUST UNLOADER MAINTENANCE
AIR CLEANER ASSEMBLY AND DUST UNLOADER MAINTENANCE (Cont'd)
AIR CLEANER FILTER ELEMENT SERVICING - TM-9-2320-387-24-1_592
AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_593
AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_594
AIR CLEANER FILTER ELEMENT SERVICING (Cont'd) - TM-9-2320-387-24-1_595
AIR HORN REPLACEMENT - TM-9-2320-387-24-1_596
AIR HORN REPLACEMENT (Cont'd)
AIR HORN-TO-AIR CLEANER ELBOW REPLACEMENT - TM-9-2320-387-24-1_598
AIR HORN SUPPORT BRACKET REPLACEMENT
AIR RESTRICTION GAUGE REPLACEMENT
WEATHERCAP REPLACEMENT
AIR INTAKE ASSEMBLY AND BRACKET REPLACEMENT
AIR INTAKE ASSEMBLY AND BRACKET REPLACEMENT (Contd)
AIR RESTRICTION GAUGE HOSE REPLACEMENT
AIR INTAKE AND FUEL PUMP VENT LINES REPLACEMENT
DRAINAGE BRACKET REPLACEMENT
FUEL INJECTION PUMP BOOT REPLACEMENT - TM-9-2320-387-24-1_607
FUEL PUMP REPLACEMENT
FUEL PUMP REPLACEMENT (Contd)
FUEL TANK AND SHIELD MAINTENANCE
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_611
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE, (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_614
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_615
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd)
FUEL TANK AND SHIELD MAINTENANCE (Contd) - TM-9-2320-387-24-1_619
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT (Contd)
AUXILIARY FUEL PICKUP AND RETURN LINES REPLACEMENT
AUXILIARY FUEL PICKUP AND RETURN LINES REPLACEMENT (Contd)
FUEL TANK VENT LINE AND FILTER REPLACEMENT
FUEL TANK VENT LINE AND FILTER REPLACEMENT (Cont'd)
FUEL TANK FILLER CAP AND SPOUT MAINTENANCE - TM-9-2320-387-24-1_626
FUEL TANK FILLER CAP AND SPOUT MAINTENANCE (Cont'd)
FUEL TANK FILLER SPOUT VENT LINE REPLACEMENT
FUEL TANK FILLER SPOUT VENT LINE REPLACEMENT (Contd)
FILLER SPOUT HOSE REPLACEMENT - TM-9-2320-387-24-1_630
FUEL TANK HANGERS REPLACEMENT - TM-9-2320-387-24-1_631
FUEL FILTER MAINTENANCE - TM-9-2320-387-24-1_632
FUEL FILTER MAINTENANCE (Contd)
FUEL FILTER ELEMENT MAIhTENANCE
FUEL FILTER ELEMENT MAINTENANCE (Contd) - TM-9-2320-387-24-1_635
FUEL FILTER DRAIN HOSE AND VALVE REPLACEMENT
FUEL FILTER DRAIN HOSE AND VALVE REPLACEMENT (Contd)
FUEL INJECTION PUMP RETURN HOSE CHECK VALVE MAINTENANCE
FUEL INJECTION PUMP RETURN HOSE CHECK VALVE MAINTENANCE (Contd)
FUEL INJECTION RETURN HOSES REPLACEMENT - TM-9-2320-387-24-1_640
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_641
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_642
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_643
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_644
FUEL INJECTION RETURN HOSES REPLACEMENT (Contd) - TM-9-2320-387-24-1_645
GLOW PLUG REPLACEMENT
RIGHT FUEL INJECTION LINES BRACKET REPLACEMENT - TM-9-2320-387-24-1_647
LEFT FUEL INJECTION LINES BRACKET REPLACEMENT
Section III. ACCELERATOR SYSTEM MAINTENANCE
ACCELERATOR LINKAGE MAINTENANCE
ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_651
ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_652
ACCELERATOR LINKAGE MAINTENANCE (Contd) - TM-9-2320-387-24-1_653
ACCELERATOR PEDAL REPLACEMENT
ENGINE IDLE SPEED ADJUSTMENT
HAND THROTTLE CONTROL CABLE AND BRACKET REPLACEMENT
HAND THROTTLE CONTROL CABLE AND BRACKET REPLACEMENT (Cont'd)
EXHAUST SYSTEM MAINTENANCE TASK SUMMARY 1
TAILPIPE REPLACEMENT (Contd)
MUFFLER AND CATALYTIC CONVERTER REPLACEMENT
MUFFLER AND CATALYTIC CONVERTER REPLACEMENT (Cont'd)
EXHAUST PIPE REPLACEMENT
EXHAUST PIPE REPLACEMENT (Cord)
51.ANiF0~D-TO-TURBOCHARGEREXHAU~T~IPE REPLACEMENT
REAR HEAT SHIELD REPLACEMENT
TAILPIPE HANGER REPLACEMENT
TAILPIPE INSULATOR REPLACEMENT
MUFFLER SUPPORT BRACKET MAINTENANCE
MUFFLER SUPPORT BRACKET MAINTENANCE (Contd)
RIGHT EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT
RIGHT EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT (Contd)
EXHAUST MANIFOLDS REPLACEMENT
EXHAUST MANIFOLDS REPLACEMENT (Contd)
RIGHT REAR HEAT SHIELD REPLACEMENT
MUFFLER HANGER REPLACEMENT
Section V. COOLING SYSTEM MAINTENANCE - TM-9-2320-387-24-1_676
COOLING SYSTEM SERVICING
COOLING SYSTEM SERVICING (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_680
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_681
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_682
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_683
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_684
AIRLIFT-TO-SHROUD SHIELD ASSEMBLY REPLACEMENT
RADIATOR SUPPORTS REPLACEMENT
SURGE TANK REPLACEMENT
SURGE TANK-TO-RADIATOR VENT HOSE REPLACEMENT - TM-9-2320-387-24-1_688
SURGE TANK-TO-WATER CROSSOVER VENT HOSE REPLACEMENT
THERMOSTAT BYPASS HOSE REPLACEMENT
FAN DRIVE HOSE AND QUICK-DISCONNECT REPLACEMENT
FAN DRIVE HOSE AND QUICK-DISCONNECT REPLACEMENT (Contd)
RADIATOR INLET HOSE REPLACEMENT
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT - TM-9-2320-387-24-1_694
LOWER RADIATOR HOSE REPLACEMENT - TM-9-2320-387-24-1_695
WATER PUMP INLET HOSE REPLACEMENT - TM-9-2320-387-24-1_696
SURGE TANK-TO-LOWER RADIATOR TUBE HOSE REPLACEMENT - TM-9-2320-387-24-1_697
SURGE TANK OVERFLOW HOSE REPLACEMENT - TM-9-2320-387-24-1_698
THERMOSTAT REPLACEMENT
WATER PUMP PULLEY REPLACEMENT - TM-9-2320-387-24-1_700
WATER PUMP AND ADAPTER PLATE MAINTENANCE
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd) - TM-9-2320-387-24-1_703
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Contd) - TM-9-2320-387-24-1_704
WATER CROSSOVER MAINTENANCE
WATER CROSSOVER MAINTENANCE (Contd)
FAN DRIVE AND FAN BLADE MAINTENANCE
FAN DRIVE AND FAN BLADE MAINTENANCE (Contd) - TM-9-2320-387-24-1_708
SERPENTINE DRIVEBELT MAINTENANCE - TM-9-2320-387-24-1_709
SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_710
SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_711
SERPENTINE DRIVEBELT MAINTENANCE (Contd) - TM-9-2320-387-24-1_712
TENSIONER, IDLER PULLEYS, AND MOUNTING HARDWARE REPLACEMENT - TM-9-2320-387-24-1_713
TENSIONER, IDLER PULLEYS, AND MOUNTING HARDWARE REPLACEMENT (Contd) - TM-9-2320-387-24-1_714
FAN DRIVE FRICTION LINING REPLACEMENT
CHAPTER 4 ELECTRICAL SYSTEM (UNIT) MAINTENANCE
ALTERNATOR PULLEY REPLACEMENT - TM-9-2320-387-24-1_717
ALTERNATOR PULLEY REPLACEMENT (Contd)
ALTERNATOR/POWER STEERING MOUNTING BRACKET REPLACEMENT
ALTERNATOR/POWER STEERING MOUNTING BRACKET REPLACEMENT (Contd)
PROTECTIVE CONTROL BOX (PCB) REPLACEMENT
PROTECTIVE CONTROL BOX (PCB) REPLACEMENT (Contd)
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_724
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_725
200-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd) - TM-9-2320-387-24-1_726
200-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT
200-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd)
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_730
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_731
200-AMPERE DUAL VOLTAGE UMBILICAL POWER CABLE REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_732
200-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT
200-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT (Contd)
400-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT
400-AMPERE DUAL VOLTAGE REGULATOR REPLACEMENT (Contd)
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_738
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_739
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_740
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_741
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_742
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_743
400-AMPERE DUAL VOLTAGE ALTERNATOR CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_744
400-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT
400-AMPERE DUAL VOLTAGE ALTERNATOR REPLACEMENT (Contd)
Section II. STARTER AND STARTING CONTROL SYSTEM MAINTENANCE
ROTARY SWITCH REPLACEMENT (Contd)
STARTER REPLACEMENT - TM-9-2320-387-24-1_749
STARTER REPLACEMENT (Contd)
STARTER REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_751
STARTER REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_752
CIRCUIT BREAKER REPLACEMENT
CIRCUIT BREAKER REPLACEMENT (Contd)
Section Ill. INSTRUMENTS, SENDING UNITS, SWITCHES, AND HORN MAINTENANCE
INSTRUMENT CLUSTER REPLACEMENT
INSTRUMENT CLUSTER REPLACEMENT (Contd)
INSTRUMENT PANEL REPLACEMENT
INSTRUMENT PANEL REPLACEMENT (Contd)
ELECTRICAL GAUGE REPLACEMENT
ELECTRICAL GAUGE REPLACEMENT (Contd)
SPEEDOMETER/ODOMETER REPLACEMENT
SPEEDOMETER/ODOMETER REPLACEMENT (Contd)
SPEEDOMETER CABLE REPLACEMENT
SPEEDOMETER CABLE REPLACEMENT (Contd)
INSTRUMENT CLUSTER LIGHT REPLACEMENT
INSTRUMENT CLUSTER LIGHT REPLACEMENT (Contd)
WAIT-TO-START LAMP REPLACEMENT
WAIT-TO-START LAMP REPLACEMENT (Contd)
BRAKE WARNING IAMP REPLACEMENT
HIGH-BEAM LAMP REPLACEMENT
PARKING BRAKE SWITCH REPLACEMENT
HORN SWITCH REPLACEMENT
HORN CONTROL BRUSH REPLACEMENT - TM-9-2320-387-24-1_774
HORN REPLACEMENT
HORN MOUNTING BRACKET REPLACEMENT
ENGINE TEMPERATURE SENDING UNIT REPLACEMENT
OIL PRESSURE SENDING UNIT MAINTENANCE
011 PRESSURE SENDING UNIT MAINTENANCE (Contd)
FUEL PRESSURE TRANSDUCER REPLACEMENT - TM-9-2320-387-24-1_780
COLD-ADVANCE SWITCH REPLACEMENT
FUEL LEVEL SENDING UNIT REPLACEMENT - TM-9-2320-387-24-1_782
FUEL LEVEL SENDING UNIT REPLACEMENT (Contd)
GLOW PLUG CONTROLLER REPLACEMENT
GLOW PLUG CONTROLLER REPLACEMENT (Contd)
FAN TEMPERATURE SWITCH REPLACEMENT
TIME-DELAY MODULE REPLACEMENT
BACKUP LIGHT SWITCH REPLACEMENT
BACKUP LIGHT SWITCH REPLACEMENT (Contd)
ENGINE RPM SENSOR REPLACEMENT
Section IV. TRANSFER CASE AND TRANSMISSION ELECTRICAL MAINTENANCE
TRANSFER CASE INDICATOR SWITCH REPLACEMENT
TRANSFER CASE INDICATOR LAMP ASSEMBLY REPLACEMENT
TRANSMISSION INDICATOR LAMP ASSEMBLY REPLACEMENT
FAN CUT-OFF SWITCH REPLACEMENT
TRANSMISSION CIRCUIT BREAKERS REPLACEMENT
TRANSMISSION CIRCUIT BREAKERS REPlACEMENT (Contd)
TRANSMISSION RELAY REPLACEMENT
TRANSMISSION RELAY REPLACEMENT (Contd)
TRANSMISSION CONTROL MODULE (TCM) REPLACEMENT
TRANSMISSION CONTROL MODULE (TCM ) REPLACEMENT (Contd)
THROTTLE POSITION (TP) SENSOR MAINTENANCE
THROTTLE POSITION (TP) SENSOR MAINTENANCE (Contd)
TRANSMISSION INPUT SPEED SENSOR (TISS) AND OUTPUT SPEED SENSOR (TOSS) MAINTENANCE
TRANSMISSION INPUT SPEED SENSOR (TISS) AND OUTPUT SPEED SENSOR (TOSS) MAINTENANCE (Contd)
TRANSMISSION CONTROL MODULE (TCM) CAPACITOR REPLACEMENT
Section Vi UGHTING SYSTEM MAINTENANCE
SERVICE HEADLIGHT LAMP MAINTENANCE
SERVICE HEADLIGHT LAMP MAINTENANCE (Contd)
SERVICE HEADLIGHT ASSEMBLY REPLACEMENT
SERVICE HEADUGHT ASSEMBLY REPLACEMENT (Contd)
BLACKOUT DRIVE LIGHT ASSEMBLY REPLACEMENT
BLACKOUT DRIVE LIGHT ASSEMBLY REPLACEMENT (contd)
BLACKOUT DRIVE LIGHT LAMP REPLACEMENT
BLACKOUT DRIVE LIGHT LAMP REPLACEMENT (Contd)
FRONT COMPOSITE LIGHT ASSEMBLY REPLACEMENT
FRONT COMPOSITE LIGHT ASSEMBLY REPLACEMENT (Contd)
FRONT COMPOSITE LIGHT LAMP REPLACEMENT
REAR COMPOSITE LIGHT LAMP REPLACEMENT
SIDE MARKER LIGHT ASSEMBLY REPLACEMENT
SIDE MARKER LIGHT ASSEMBLY REPLACEMENT (Contd)
REAR COMPOSITE LIGHT ASSEMBLY REPLACEMENT
REAR COMPOSITE LIGHT ASSEMBLY REPLACEMENT (Cont'd)
MAIN LIGHT SWITCH REPLACEMENT
HEADLIGHT BEAM SELECTOR SWITCH AND BRACKET REPLACEMENT
STOPLIGHT/TORQUE CONVERTER CLUTCH BRAKE SWITCH MAINTENANCE
STOPLIGHT/TORQUE CONVERTER CLUTCH BRAKE SWITCH MAINTENANCE (Contd)
DIRECTIONAL SIGNAL FLASHER REPLACEMENT
DIRECTIONAL SIGNAL CONTROL INDICATOR LAMP REPLACEMENT
DIRECTIONAL SIGNAL CONTROL REPLACEMENT
DIRECTIONAL SIGNAL CONTROL CANCELLING RING REPLACEMENT
SERVICE HEADLIGHT AND BLACKOUT DRIVE LIGHT ELECTRICAL CONNECTOR AND GROMMET REPLACEMENT
Section VI. BAITERY SYSTEM MAINTENANCE
BATTERY CABLE TERMINAL CLAMP REPLACEMENT
BATTERY CABLE TERMINAL CLAMP REPLACEMENT (Contd)
BATTERY CABLE MAINTENANCE
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_837
BATTERY CABLE MAINTENANCE (Co&d)
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_839
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_840
BATTERY CABLE MAINTENANCE (Contd) - TM-9-2320-387-24-1_841
POWER FEED-THROUGH STUD REPLACEMENT
EED-THROUGH STUD REPLACEMENT (Contd)
12-VOLT REGULATOR CABLE REPLACEMENT
12-VOLT REGULATOR CABLE REPLACEMENT (Contd)
12-VOLT REGULATOR CABLE REPLACEMENT (Contd)
BUSS BAR REPLACEMENT
STARTER POWER CABLES REPLACEMENT
STARTER POWER CABLES REPLACEMENT (Contd)
STARTER POWER CABLES REPLACEMENT (Cont'd)
STARTER POWER CABLES REPLACEMENT (Co&d)
BAITERY HOLDDOWN REPLACEMENT
BATTERY HOLDDOWN REPLACEMENT (Cont'd)
BATTERY REPLACEMENT AND SERVICING
BATTERY REPLACEMENT AND SERVICING (Contd)
BATTERY TRAY MAINTENANCE
BATTERY TRAY MAINTENANCE (Contd)
SLAVE RECEPTACLE AND CABLE MAINTENANCE
SLAVE RECEPTACLE AND CABLE MAINTENANCE (Contd)
WINCH POWER CABLE REPLACEMENT
WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_861
WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_862
WINCH POWER CABLE REPLACEMENT (Contd) - TM-9-2320-387-24-1_863
SHUNT REPLACEMENT - TM-9-2320-387-24-1_864
SHUNT REPLACEMENT (Contd)
HOOD JUMPER WIRING HARNESS REPLACEMENT
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd)
OOD JUMPER WIRING HARNESS REPLACEMENT (Contd)
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-1_869
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd)
HOOD JUMPER WIRING HARNESS REPLACEMENT (Contd) - TM-9-2320-387-24-1_871
WIRING HARNESS CONNECTOR REPAIR - TM-9-2320-387-24-1_872
WIRING HARNESS CONNECTOR REPAIR (Contd)
WIRING HARNESS CONNECTOR REPAIR (Contd)
CHAPTER 5 TRANSMISSION AND TRANSFER CASE (UNIT) MAINTENANCE
TRANSMISSION SERVICE
TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_877
TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_878
TRANSMISSION SERVICE (Contd) - TM-9-2320-387-24-1_879
TRANSMISSION OIL COOLER LINES REPLACEMENT
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_881
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_882
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_883
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_884
TRANSMISSION OIL COOLER LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_885
TRANSMISSION BYPASS VALVE REPLACEMENT
TRANSMISSION BYPASS VALVE REPLACEMENT (Contd)
TRANSMISSION OIL DIPSTICK TUBE REPLACEMENT
TRANSMISSION OIL DIPSTICK TUBE REPLACEMENT (Contd)
NEUTRAL START SWITCH REPLACEMENT
NEUTRAL START SWITCH REPLACEMENT (Contd)
SHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENT
SHIFT CONTROLS HOUSING ASSEMBLY REPLACEMENT (Contd)
SHIFT CONTROLS HOUSING ASSEMBLY MAINTENANCE
SHIFT CONTROLS HOUSING ASSEMBLY MAINTENANCE (Contd)
TRANSMISSION SHIFT ROD MAINTENANCE
TRANSMISSION SHIFT ROD MAINTENANCE (Contd)
TRANSMISSION VENT LINE REPLACEMENT
TRANSMISSION VENT LINE REPLACEMENT (Contd)
SEALED LOWER CONVERTER HOUSING COVER MAINTENANCE
SEALED LOWER CONVERTER HOUSING COVER MAINTENANCE (Cont'dd)
SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE - TM-9-2320-387-24-1_902
SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE (Cont'd)
TRANSMISSION MOUNT REPLACEMENT
TRANSMISSION ROAD TEST
TRANSFER CASE SHIFT ROD MAINTENANCE
TRANSFER CASE SHIFT ROD MAINTENANCE (Contd)
SPEEDOMETER DRIVEN GEAR REPLACEMENT
SPEEDOMETER DRIVEN GEAR REPLACEMENT (Contd)
TRANSFER CASE OIL SEALS REPLACEMENT
TRANSFER CASE OIL SEALS REPLACEMENT (Contd)
TRANSFER CASE OIL SEALS REPLACEMENT (Contd)
TRANSFER CASE VENT LINE REPLACEMENT
CHAPTER 6 SHAFTS, AXLES, AND SUSPENSION (UNIT) MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Contd)
FRONT PROPEUER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
FRONT PROPELLER SHAFT ASSEMBLY REPAIR
FRONT PROPELLER SHAFT ASSEMBLY REPAIR (Contd) - TM-9-2320-387-24-1_920
REAR PROPELLER SHAFT MAINTENANCE - TM-9-2320-387-24-1_921
REAR PROPELLER SHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_922
UNIVERSAL JOINT REPAIR - TM-9-2320-387-24-1_923
UNIVERSAL JOINT REPAIR (Contd)
Section II. FRONT AND REAR AXLES MAINTENANCE
HALFSHAFT MAINTENANCE
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_927
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_928
HALFSHAFT MAINTENANCE (Contd)
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_930
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_931
HALFSHAFT MAINTENANCE (Contd) - TM-9-2320-387-24-1_932
GEARED HUB SIDE COVER MAINTENANCE
GEARED HUB SIDE COVER MAINTENANCE (Contd)
GEARED HUB REPLACEMENT - TM-9-2320-387-24-1_935
GEARED HUB REPLACEMENT (Contd)
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_937
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_938
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_939
GEARED HUB REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_940
GEARED HUB INPUT SEAL REPLACEMENT
GEARED HUB INPUT SEAL REPLACEMENT (Contd)
GEARED HUB SPINDLE SEAL REPLACEMENT - TM-9-2320-387-24-1_943
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_944
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_945
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_946
GEARED HUB SPINDLE SEAL REPLACEMENT (Cont'd) - TM-9-2320-387-24-1_947
GEARED HUB SPINDLE BEARING ADJUSTMENT - TM-9-2320-387-24-1_948
GEARED HUB SPINDLE BEARING ADJUSTMENT (Cont'd) - TM-9-2320-387-24-1_949
GEARED HUB SPINDLE BEARING ADJUSTMENT (Cont'd) - TM-9-2320-387-24-1_950
WHEEL STUD REPLACEMENT
DIFFERENTIAL VENT LINE REPLACEMENT
REAR GEARED HUB VENT LINE REPLACEMENT
REAR GEARED HUB VENT LINE REPLACEMENT
FRONT GEARED HUB VENT LINE REPLACEMENT
FRONT GEARED HUB VENT LINE REPLACEMENT (Contd)
STEERING STOP MAINTENANCE
STEERING STOP MAINTENANCE (contd)
DIFFERENTIAL COVER MAINTENANCE
DIFFERENTIAL COVER MAINTENANCE (Contd)
Section Ill. SUSPENSION MAlNTENANCE
STABILIZER BAR REPLACEMENT
STABILIZER BAR LINK REPLACEMENT
RADIUS ROD REPLACEMENT
UPPER BALL JOINT MAINTENANCE
UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_966
UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_967
UPPER BALL JOINT MAINTENANCE (Contd) - TM-9-2320-387-24-1_968
LOWER BALL JOINT MAINTENANCE
LOWER BALL JOINT MAINTENANCE (Contd)
UPPER CONTROL ARM REPLACEMENT - TM-9-2320-387-24-1_971
UPPER CONTROL ARM REPLACEMENT (Contd)
LOWER CONTROL ARM REPLACEMENT
LOWER CONTROL ARM REPLACEMENT (Contd)
COIL SPRING REPLACEMENT
COIL SPRING REPLACEMENT (Contd)
SHOCK ABSORBER REPLACEMENT
SHOCK ABSORBER REPLACEMENT (Cont'd)
SHOCK ABSORBER REPLACEMENT (Contd) - TM-9-2320-387-24-1_979
SHOCK ABSORBER REPLACEMENT (Contd)
SHOCK ABSORBER REPLACEMENT (Contd) - TM-9-2320-387-24-1_981
CHAPTER 7 BRAKE SYSTEM (UNIT) MAINTENANCE
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Contd)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Cont'd) - TM-9-2320-387-24-1_985
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (Cont'd) - TM-9-2320-387-24-1_986
SERVICE BRAKE PAD MAINTENANCE - TM-9-2320-387-24-1_987
SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_988
SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_989
SERVICE BRAKE PAD MAINTENANCE (Contd) - TM-9-2320-387-24-1_990
SERVICE BRAKE CALIPER MAINTENANCE
SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_992
SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_993
SERVICE BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_994
MASTER CYLINDER MAINTENANCE
MASTER CYLINDER MAINTENANCE (Contd)
HYDRO-BOOSTER REPLACEMENT
HYDRO-BOOSTER REPLACEMENT (Contd)
BRAKE LINES REPLACEMENT
7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1000
c. Rear Caliper-to-Intermediate Brake Line Removal
7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1002
e. Caliper-to-Intermediate Support Brackets Removal
7-7. BRAKE LINES REPLACEMENT (Contd)
i. Intermediate Brake I ine Removal
j. Intermediate Brake Line Installation
l. Proportioning Valve-to-Union Brake Line Installation
7-7. BRAKE LINES REPLACEMENT (Contd) - TM-9-2320-387-24-1_1008
7-8. BRAKE PRESSURE LIMITER VALVE REPLACEMENT
7-8. BRAKE PRESSURE LIMITER VALVE REPLACEMENT (Contd)
7-9. SERWE BRAKE PEDAL REPLACEMENT
7-9. SERVICE BRAKE PEDAL REPLACEMENT (Contd)
7-10. PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENT
d. Proportioning Valve Installation
7-l 1. BRAKE PROTECTION GUARDS REPLACEMENT
7-11. BRAKE PROTECTION GUARDS REPLACEMENT (Contd)
7-12. SERVICE BRAKE ROTOR REPLACEMENT
Section II. REAR DUAL SERVICE/PARKING BRAKE SYSTEM MAINTENANCE
7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE
7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1020
b. Cleaning and Inspection - TM-9-2320-387-24-1_1021
7-14. REAR DUAL SERVICE/PARKING BRAKE PAD MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1022
7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE
7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1024
b. Cleaning and Inspection - TM-9-2320-387-24-1_1025
7-15. REAR DUAL SERVICE/PARKING BRAKE CALIPER MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1026
7- 16. RIGHT PARKING BRAKE CABLE REPLACEMENT
7-l 6. RIGHT PARKING BRAKE CABLE REPLACEMENT (Contd)
7-17. LEFT PARKING BRAKE CABLE/MOUNTING BRACKET REPLACEMENT
7-17. LEFT PARKING BRAKE CABLE/MOlJNTING BRACKET REPLACEMENT (Contd)
b. Installation - TM-9-2320-387-24-1_1031
7- 17. LEFT PARKING BRAKE CABLE/MOUNTING BRACKET REPLACEMENT (Contd)
7-18. REAR DUAL SERVICE/PARKING BRAKE ROD REPLACEMENT
7-18. REAR DUAL SERVICE/PARKING BRAKE ROD REPLACEMENT (Contd)
7-19. REAR DUAL SERVICE/PARKING BRAKE ADJUSTMENT
7-19. REAR DUAL SERVICE/PARKING BRAKE ADJUSTMENT (Contd)
7-20. PARKING BRAKE LEVER REPLACEMENT
7-20. PARKING BRAKE LEVER REPLACEMENT (Contd)
CHAPTER 8 WHEELS AND STEERING (UNIT) TM 9-2320-387-24-l MAINTENANCE
8-2. JACKING INSTRUCTIONS
8-2. JACKING INSTRUCTIONS (Contd) - TM-9-2320-387-24-1_1041
e. Raising Rear of Vehicle
8-2. JACKING INSTRUCTIONS (Contd) - TM-9-2320-387-24-1_1043
8-3. WHEEL REPLACEMENT
8-3. WHEEL REPLACEMENT (Contd)
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Contd)
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Contd)
b. Inspection and Cleaning
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFIAT MAINTENANCE (Contd)
d. Assembly - TM-9-2320-387-24-1_1051
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd)
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1053
8-4. RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (Cont'd) - TM-9-2320-387-24-1_1054
8-5. RUNFLAT COMPRESSOR (P/N J39250) BELT REPLACEMENT
8-6. RUNFIAT COMPRESSOR (P/N 528236) BELT REPLACEMENT
8-7. INNER RIM STUD MAINTENANCE
c. Installation - TM-9-2320-387-24-1_1058
8-7. INNER RIM STUD MAINTENANCE (Contd)
8-8. TIRE BALANCING
8-8. TIRE BALANCING (Contd)
8-9. FRONT WHEEL TOE-IN ALIGNMENT
8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1063
b. Toe-in Check
8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1065
c. Toe-in Adjustment
8-9. FRONT WHEEL TOE-IN ALIGNMENT (Contd) - TM-9-2320-387-24-1_1067
8-10. REAR WHEEL TOE-OUT ALIGNMENT
8-10. REAR WHEEL TOE-OUT ALIGNMENT (Contd)
b. Toe-out Check
8-l 0. REAR WHEEL TOE-OUT ALIGNMENT (Contd)
c. Toe-out Adjustment
Section II. STEERING COMPONENTS MAINTENANCE
8- 12. STEERING WHEEL REPLACEMEN
8-13. TIE ROD MAINTENANCE
b. Disassembly
8-l 3. TIE ROD MAINTENANCE (Contd)
8-14. PITMAN ARM REPLACEMENT
8- 14. PITMAN ARM REPLACEMENT (Contd)
8- 15. CENTER LINK REPLACEMENT
8-15. CENTER LINK REPLACEMENT (Contd)
8-16. TIE ROD END REPLACEMENT
8-16. TIE ROD END REPLACEMENT (Contd)
8-17. IDLER ARM MAINTENANCE
8- 17. IDLER ARM MAINTENANCE (Contd)
c. Inspection - TM-9-2320-387-24-1_1086
8-17. IDLER ARM MAINTENANCE (Contd)
8- 18. STEERING COLUMN REPLACEMENT
8- 18. STEERING COLUMN REPLACEMENT (Cont'd)
b. Installation - TM-9-2320-387-24-1_1090
8-18. STEERING COLUMN REPLACEMENT (Contd)
8-19. INTERMEDIATE STEERING SHAFT REPLACEMENT
8-19. INTERMEDIATE STEERING SHAFT REPLACEMENT (Contd)
8-20. STEERING GEAR REPLACEMENT
8-20. STEERING GEAR REPLACEMENT (Contd) - TM-9-2320-387-24-1_1095
b. Installation - TM-9-2320-387-24-1_1096
8-20. STEERING GEAR REPLACEMENT (Contd) - TM-9-2320-387-24-1_1097
8-21. STEERING SHAFT U-JOINT REPLACEMENT
8-21. STEERING SHAFT U-JOINT REPLACEMENT (Contd)
8-22. INTERMEDIATE STEERING SHAFT CLOSE-OFF AND RETAINER REPLACEMENT
8-22. INTERMEDIATE STEERING SHAFT CLOSE-OFF AND RETAINER REPLACEMENT (Cont'd)
8-23. POWER STEERING PUMP AND PULLEY REPLACEMENT
8-23. POWER STEERING PUMP AND PULLEY REPLACEMENT (Contd)
8-24. POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSE REPLACEMENT
8-24. POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSE REPLACEMENT (Contd)
8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE
8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE (Contd)
8-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE MAINTENANCE (Cont'd)
a-25. POWER STEERING SYSTEM HYDRAULIC CONTROL VALVE hUMTENANCE (Contd)
8-26. POWER STEERING COOLER HOSE REPLACEMENT
8-26. POWER STEERING COOLER HOSE REPLACEMENT (Contd)
8-27. POWER STEERING SYSTEM BLEEDING
8-28. POWER STEERING RELIEF VALVE CARTRIDGE MAINTENANCE
c Installation
CHAPTER 9 FRAME (UNIT) MAINTENANCE
9-2. FRONT BUMPER AND TOWING BRACKETS REPLACEMENT
9-3. FRAME EXTENSION REPLACEMENT
9-4. TIEDOWN RING REPLACEMENT
9-5. RADIATOR FRONT MOUNT BRACKET REPLACEMENT
9-6. REAR BUMPER BRACE REPLACEMENT
9-6. REAR BUMPER BRACE REPLACEMENT (Contd)
9-7. REAR BUMPER REPLACEMENT
9-7. REAR BUMPER REPLACEMENT (Contd)
9-8. REAR BUMPER INNER MOUNTING BRACKET REPLACEMENT
9-9. TOWING PINTLE MAINTENANCE
9-9. TOWING PINTLE MAINTENANCE (Contd)
d. Assembly - TM-9-2320-387-24-1_1127
e. Installation
9-9. TOWING PINTLE MAINTENANCE (Contd)
O-10. TRANSMISSION MOUNT CROSSMEMBER REPLACEMENT
9- 10. TRANSMISSION MOUNT CROSSMEMBER REPLACEMENT (Contd)
TM-9-2320-387-24-1_1155
DO-1 Fuel System Functional Flow and Locations of Parts Diagrams
FO-4 Cooling Functional Flow and Location of Parts Diagrams
FO-5 Engine Lubrication Functional Flow and Location of Parts Diagrams
FO-6 Alternator Functional Flow and Location of Parts Diagrams
FO-7 Battery Functional Flow and Location of Parts Diagrams
FO-8 Starter Circuit Functional Flow and Location of Parts Diagrams
FO-9 Glow Plugs Functional Flow and Location of Parts Diagrams
FO-10 Instruments Functional Flow and Location of Parts Diagrams
FO-11 Lights Functional Flow and Location of Parts Diagrams
FO-12 Brakes Functional Flow and Location of Parts Diagrams
FO-13 Steering Functional Flow and Location of Parts Diagrams
FO-14 Drivetrain Functional Flow and Location of Parts Diagrams
FO-51 DCA Functional Flow and Location of Parts Diagrams