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FUEL  TANK  HANGERS  REPLACEMENT - TM-9-2320-280-20-2_75
FUEL FILTER MAINTENANCE (Contd )

TM-9-2320-280-20-2 Truck Utility Cargo/Troop 1-1/4 Ton 4x4 Manual
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TM   9-2320-280-20-2 3-32.  FUEL  FILTER  MAINTENANCE This task covers: a. Removal c. Bleeding b. Installation INITIAL  SETUP: Tools Equipment  Condition Gneral  mechanic’s  tool  kit: Hood  raised  and  secured  (TM  9-2320-280-10). automotive (Appendix B, Item 1) Engine  access  cover  removed  (para.  10-15). Materials/Parts Fuel  pressure  transducer  removed  (para.  4-26). Two lockwashers (Appendix G, Item 109) General Safety Instructions Sealing compound (Appendix C, Item 44) Do not perform this procedure near fire, flames, or Fuel  filter  bleeder  tool  (Appendix  D,  Figure  D-63) sparks. (optional) Manual  References TM 9-2320-280-10 TM 9-2320-280-24P W A R N I NG Diesel fuel is highly flammable. Do not perform this procedure near fire, flames, or sparks. Severe injury or death will result. CAUTION Cover or plug all hoses and connections immediately after disconnection to prevent contamination. Remove all plugs prior to connection. a.  Removal NOTE Have drainage container ready to catch fuel. 1.     Loosen two hose clamps (2) and disconnect fuel inlet hose (1) and fuel outlet hose (13) from fuel filter (8). 2.   Loosen hose clamp (9) and disconnect fuel filter drain hose (10) from fuel filter (8). 3.   Pull back insulation to allow access to capscrews (3) and remove two capscrews (3), lockwashers (4), and fuel filter bracket (11) from body (12). Discard lockwashers (4). 4.   Loosen capscrew (7) and remove fuel filter (8) from fuel filter bracket (11). 5.    Remove three fittings (5) from fuel filter (8). b.  Installation 1.   Apply sealing compound to threads of three fittings (5). Install three fittings (5) to fuel filter (8). 2.   Install fuel filter (8) in fuel filter bracket (11) and tighten capscrew (7). 3.   Install fuel filter bracket (11) on body (12) with two capscrews (3) and lockwashers (4). Tighten capscrews (3) to 15 lb-ft (20 N-m). 4.   Connect drain hose (10) to fuel filter (8) and tighten clamp (9) to 10-20 lb-in. (1-2 N*m). 5.    Connect fuel inlet hose (1) and fuel outlet hose (13) to fuel filter (8) with two hose clamps (2). Tighten clamps (2) to 10-20 lb-in. (1-2  N-m). 3-60







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