CARGO BED COVER (CBC) HMMWV, TYPE I
CBC SHELL ASSEMBLY
THIS WORK PACKAGE COVERS:
Minor Repair, Major Damage Repair, Lifting Ring Repair
Repair Kit P/N 104276-1
Tools and Special Tools
Repair Kit P/N 104276-2
This procedure contains information and instructions to keep CBC shell and door fiberglass components
in good working order by repairing damaged fiberglass areas.
For cracks of any size or holes that are less than 6 inches in length, width or diameter on any fiberglass
part of the CBC, repair by using Repair Kits P/N 104276-1 and 104276-2. See Tables 0021 00-1 and
0021 00-2 for kit components. For holes larger than 6 inches in length, width or diameter, see Major
Cracks and Holes. To repair cracks and holes proceed as follows:
All chemical materials used in this process are flammable and toxic. Use only in well
ventilated areas. Avoid prolonged or repeated breathing of the vapors or contact with
the skin. Make repairs to fiberglass parts in a well-ventilated area. Always wear
breathing mask, gloves and eye protection.
All repairs should be performed on the interior surfaces.
a. Using 36-grit sandpaper, hand-sand an area approximately 3 inches larger in all directions from the
damaged area. This might necessitate removing adjacent components temporarily.
An active charcoal filter face mask should be worn when sanding the CARC paint on the
interior or exterior of CBC. CARC paint dust is a carcinogenic agent.